WHALE Gusher 30 Bedienungsanleitung


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Thank you for purchasing this WhaleÂŽ product.
For over 60 years WhaleÂŽ has led the way in the design and manufacturer of water and waste systems
including:- plumbing, faucets, showers and pumps for low voltage applications. The company and its products have
built a reputation for quality, reliability and innovation backed up by excellent customer service.
For information on our full product range visit: www.whalepumps.com
CONTENTS
1. Principles of Operation
2. Specification
3. Application
4. Warnings
5. Parts List
6. Optional Extras
7. Installation
8. Plumbing
9. Maintenance
10. Trouble Shooting
11. Winterising
12. Service Support Details
13. EU Declaration of Conformity
14. Patents and Trademarks
15. Warranty
LIST OF IMAGES
Fig. 1 Thru-deck installation
Fig. 2 Incorrect installation
Fig. 3 Typical installation diagram
Fig. 4 Underdeck installation
Fig. 5 Exploded diagram
Read the following carefully before installation
To the Fitter:
Check that the product is suitable for the intended application. Follow these installation instructions and ensure all
relevant personnel read the points listed below. Also ensure that these operating instructions are passed on to the
end user. The manufacturer cannot be held responsible for claims arising from incorrect installation, unauthorised
modification or misuse of the product.
To the User:
Read the following instructions carefully.
Whale GusherÂŽ30 Pump BP3000 / BP3010 / BP3020
INSTALLATION & USER INSTRUCTIONS
1
This bilge pump is designed to exhaust standing water only. The double acting pump chamber design of the
GusherÂŽ 30 ensures highly efficient throughput with an easy pumping action. Full even strokes will obtain the best
results. The detachable handle is fitted with a lanyard and should be safely secured in a location near to the pump.
This bilge pump is suitable as a primary bilge pump on boats equal to or greater than 12m (40ft). Output capacity
depends on installation, conditions during use, and pumping rate. Users should be aware that capacity may not be
sufficient to cope with rapid influx of water. If it is intended for any other purpose or for use with any other liquid, it is
the user’s responsibility to ensure that the pump is suitable for the intended use and, in particular, that the materials
are fully compatible with the liquids to be used.
This Gusher® 30 pump has been fitted with Buna N (Nitrile) diaphragms. These are for use with pumps that are used
in an application where diesel is present and can be identified by a BLUE DOT painted on their surface.
The spare diaphragms enclosed with your GusherÂŽ 30 pump are for use in installations where the pump is exposed
to UV sunlight, are manufactured from Neoprene. Ideal for use when the pump is mounted on an open deck. NOTE:
Neoprene diaphragms do not have any colour markings on them.
See page 5 CHANGING THE DIAPHRAGM for fitting them to the Gusher® 30 pump.
• The pump is designed to evacuate standing bilge water only. Bilge pump capacities may not be sufficient to
prevent flooding from rapid accumulation of water due to storms, rough weather and/ or rapid leaks created
by hull damage and or unsafe navigational conditions.
• Fitting an inlet strainer will ensure the maximum efficiency of the pump.
• This pump must not be mounted below the water line when connected to an intake or outlet, unless the
system has a vented loop (next page see Fig 3 - Typical Installation Diagram).
•Not suitable for pumping flammable liquids, diesel, chemicals etc. Suitable for bilge water only.
1. PRINCIPLES OF OPERATION
4. WARNINGS
2. SPECIFICATION
Model On Deck On Bulkhead Thru Deck Only
Product Code BP3000 BP3010 BP3020
Hose Connections 38 mm (1½”) Hose Connections
Weight 5.05 kg (11.1 lbs) 5.9 kg (13lbs)
Materials
Pump Body: Marine Grade LM6 Aluminium Alloy (epoxy coated)
Diaphragm: Neoprene, Buna N (Nitrile), Brushes: Acetal, Handwheels: Nylon,
Fasteners: Stainless Steel
Materials In Contact With Fluid Marine Grade LM6 Aluminium Alloy (epoxy coated)
Buna N (Nitrile), Neoprene, Stainless Steel
Service Kit
AK3051 - Service Kit for Gusher 30 (Neoprene)ÂŽ
AK3050 - Service Kit for Gusher 30 (Buna N (Nitrile))ÂŽ
Contains: Diaphragms, Valves, Gasket
AK3020 - Thru-Deck Conversion Kit
(for BP3000 includes DP3804 and bridge section)
AS3725 - Gaiter Kit for use with BP3020
AS3016 - Handwheel / Stud Kit
AS3015 - Lever Assembly
Accessories AS3095 Spare Handle
DP3804 Deckplate, AS3020 Deckplate Conversion Kit
Maximum Suction Lift 4 m (13.5ft)
Maximum Discharge Head 4 m (13.5ft)
45 Strokes per Minute 75 ltrs (20 US gals) 71 ltrs (19 US gals) 71 ltrs (19 US gals)
70 Strokes per Minute 117 ltrs (31 US gals) 111 ltrs (29 US gals) 111 ltrs (29 US gals)
3. APPLICATION 
2
• With all applications, it is important that a system of safe working practice is applied to installation, use and
maintenance. Ensure the waste water system is drained before installation. In order to securely fasten the
unit, ensure that the mounting surface is a minimum thickness of 18mm (ž") as shown in Fig. 4
•NOTE: Do not must bescrew directly to the hull - mounted on a bulkhead or on an additional board.
BP3000 / BP3010 / BP3020
1 x GusherÂŽ 30 pump
1 x Stainless steel handle
AK3020 - Thru-Deck Conversion Kit for all 3 models (BP3000 / BP3010 / BP3020)
(BP3000 includes DP3804 and Underdeck Bracket)
SF5425 - 1½” (38mm) Plastic Skinfitting
SB5865 - Side Entry Strainer / Strumbox
SB4222 - Top Entry Strainer / Strumbox
DV5606 - 1½” (38mm) 2 Way Diverter Valve
AK3051 - Service Kit (contains Neoprene diaphragms, valves and gasket)
AK3050 - Service Kit (contains Buna N (Nitrile) diaphragms, valves and
gasket)
Please note that incorrect installation may invalidate the warranty.
The GusherÂŽ 30 is designed for mounting on deck or thru-deck (BP3000), or on deck (BP3010) or through
bulkhead (BP3020).
N.B. The pump must be installed above the waterline.
Choose a position to mount the pump that is dry and away from standing water and is free from obstacles, where the
pump can be operated efficiently and comfortably. Ensure that the pump is installed to allow easy access for
servicing.
Avoid installation locations which require a cockpit locker to be opened in order to operate the pump.
To minimise pumping effort, site the pump halfway (in height) between the strumbox / strainer and hull outlet. Mount
in a position with the shortest run lengths possible.
To ensure good priming and flow, avoid sharp bends in pipework and fit a Whale strumbox / strainer (Part number
SB4222 or SB5865 (incorporating a non-return valve)) in order to prevent the end of the hose sucking against a flat
surface and therefore allowing the water level to be reduced to a minimum.
7.A. For Mounting On Deck/Bulkhead:
1. Use pump as a template, mark off and drill four ¼” (6mm) holes. (Note. if replacing a Gusher® 25, the
mounting holes are the same).
2. Secure the pump with ” (8mm) bolts.⁵⁄₁₆
3. Attach either 1½” (38mm) smooth bore reinforced hose with stainless steel worm drive hose clips. Ensure
tight connections. Do not overtighten screws or hoseclips.NOTE:
4. The outlet must be mounted above the water line and anti-syphon loops fitted where applicable.must be
6. OPTIONAL EXTRAS
AS3015 - Lever Assembly Service Kit
AS3725 - Gaiter Kit for BP3020
AS3016 - Handwheel/Stud Kit
YP6114 - 1½” (38mm) Y Piece
AS3020 - Deckplate Conversion Kit
AS3095 - Spare Handle
DP3804 - Metal Deckplate & Lid
5. PARTS LIST
Fig. 2 Incorrect installation
Fig. 1 Thru-deck installation
7. INSTALLATION
Fig 3 - Typical installation diagram
3


Produktspezifikationen

Marke: WHALE
Kategorie: Nicht kategorisiert
Modell: Gusher 30

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