WHALE Gusher 30 Bedienungsanleitung

WHALE niet gecategoriseerd Gusher 30

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Thank you for purchasing this Whale® product.

For over 60 years Whale® has led the way in the design and manufacturer of water and waste systems

including:- plumbing, faucets, showers and pumps for low voltage applications. The company and its products have

built a reputation for quality, reliability and innovation backed up by excellent customer service.

For information on our full product range visit: www.whalepumps.com

CONTENTS

1. Principles of Operation

2. Specification

3. Application

4. Warnings

5. Parts List

6. Optional Extras

7. Installation

8. Plumbing

9. Maintenance

10. Trouble Shooting

11. Winterising

12. Service Support Details

13. EU Declaration of Conformity

14. Patents and Trademarks

15. Warranty

LIST OF IMAGES

Fig. 1 Thru-deck installation

Fig. 2 Incorrect installation

Fig. 3 Typical installation diagram

Fig. 4 Underdeck installation

Fig. 5 Exploded diagram

Read the following carefully before installation

To the Fitter:

Check that the product is suitable for the intended application. Follow these installation instructions and ensure all

relevant personnel read the points listed below. Also ensure that these operating instructions are passed on to the

end user. The manufacturer cannot be held responsible for claims arising from incorrect installation, unauthorised

modification or misuse of the product.

To the User:

Read the following instructions carefully.

Whale Gusher®30 Pump BP3000 / BP3010 / BP3020

INSTALLATION & USER INSTRUCTIONS

This bilge pump is designed to exhaust standing water only. The double acting pump chamber design of the

Gusher® 30 ensures highly efficient throughput with an easy pumping action. Full even strokes will obtain the best

results. The detachable handle is fitted with a lanyard and should be safely secured in a location near to the pump.

This bilge pump is suitable as a primary bilge pump on boats equal to or greater than 12m (40ft). Output capacity

depends on installation, conditions during use, and pumping rate. Users should be aware that capacity may not be

sufficient to cope with rapid influx of water. If it is intended for any other purpose or for use with any other liquid, it is

the user’s responsibility to ensure that the pump is suitable for the intended use and, in particular, that the materials

are fully compatible with the liquids to be used.

This Gusher® 30 pump has been fitted with Buna N (Nitrile) diaphragms. These are for use with pumps that are used

in an application where diesel is present and can be identified by a BLUE DOT painted on their surface.

The spare diaphragms enclosed with your Gusher® 30 pump are for use in installations where the pump is exposed

to UV sunlight, are manufactured from Neoprene. Ideal for use when the pump is mounted on an open deck. NOTE:

Neoprene diaphragms do not have any colour markings on them.

See page 5 CHANGING THE DIAPHRAGM for fitting them to the Gusher® 30 pump.

• The pump is designed to evacuate standing bilge water only. Bilge pump capacities may not be sufficient to

prevent flooding from rapid accumulation of water due to storms, rough weather and/ or rapid leaks created

by hull damage and or unsafe navigational conditions.

• Fitting an inlet strainer will ensure the maximum efficiency of the pump.

• This pump must not be mounted below the water line when connected to an intake or outlet, unless the

system has a vented loop (next page see Fig 3 - Typical Installation Diagram).

•Not suitable for pumping flammable liquids, diesel, chemicals etc. Suitable for bilge water only.

1. PRINCIPLES OF OPERATION

4. WARNINGS

2. SPECIFICATION

Model On Deck On Bulkhead Thru Deck Only

Product Code BP3000 BP3010 BP3020

Hose Connections 38 mm (1½”) Hose Connections

Weight 5.05 kg (11.1 lbs) 5.9 kg (13lbs)

Materials

Pump Body: Marine Grade LM6 Aluminium Alloy (epoxy coated)

Diaphragm: Neoprene, Buna N (Nitrile), Brushes: Acetal, Handwheels: Nylon,

Fasteners: Stainless Steel

Materials In Contact With Fluid Marine Grade LM6 Aluminium Alloy (epoxy coated)

Buna N (Nitrile), Neoprene, Stainless Steel

Service Kit

AK3051 - Service Kit for Gusher 30 (Neoprene)®

AK3050 - Service Kit for Gusher 30 (Buna N (Nitrile))®

Contains: Diaphragms, Valves, Gasket

AK3020 - Thru-Deck Conversion Kit

(for BP3000 includes DP3804 and bridge section)

AS3725 - Gaiter Kit for use with BP3020

AS3016 - Handwheel / Stud Kit

AS3015 - Lever Assembly

Accessories AS3095 Spare Handle

DP3804 Deckplate, AS3020 Deckplate Conversion Kit

Maximum Suction Lift 4 m (13.5ft)

Maximum Discharge Head 4 m (13.5ft)

45 Strokes per Minute 75 ltrs (20 US gals) 71 ltrs (19 US gals) 71 ltrs (19 US gals)

70 Strokes per Minute 117 ltrs (31 US gals) 111 ltrs (29 US gals) 111 ltrs (29 US gals)

3. APPLICATION

• With all applications, it is important that a system of safe working practice is applied to installation, use and

maintenance. Ensure the waste water system is drained before installation. In order to securely fasten the

unit, ensure that the mounting surface is a minimum thickness of 18mm (¾") as shown in Fig. 4

•NOTE: Do not must bescrew directly to the hull - mounted on a bulkhead or on an additional board.

BP3000 / BP3010 / BP3020

1 x Gusher® 30 pump

1 x Stainless steel handle

AK3020 - Thru-Deck Conversion Kit for all 3 models (BP3000 / BP3010 / BP3020)

(BP3000 includes DP3804 and Underdeck Bracket)

SF5425 - 1½” (38mm) Plastic Skinfitting

SB5865 - Side Entry Strainer / Strumbox

SB4222 - Top Entry Strainer / Strumbox

DV5606 - 1½” (38mm) 2 Way Diverter Valve

AK3051 - Service Kit (contains Neoprene diaphragms, valves and gasket)

AK3050 - Service Kit (contains Buna N (Nitrile) diaphragms, valves and

gasket)

Please note that incorrect installation may invalidate the warranty.

The Gusher® 30 is designed for mounting on deck or thru-deck (BP3000), or on deck (BP3010) or through

bulkhead (BP3020).

N.B. The pump must be installed above the waterline.

Choose a position to mount the pump that is dry and away from standing water and is free from obstacles, where the

pump can be operated efficiently and comfortably. Ensure that the pump is installed to allow easy access for

servicing.

Avoid installation locations which require a cockpit locker to be opened in order to operate the pump.

To minimise pumping effort, site the pump halfway (in height) between the strumbox / strainer and hull outlet. Mount

in a position with the shortest run lengths possible.

To ensure good priming and flow, avoid sharp bends in pipework and fit a Whale strumbox / strainer (Part number

SB4222 or SB5865 (incorporating a non-return valve)) in order to prevent the end of the hose sucking against a flat

surface and therefore allowing the water level to be reduced to a minimum.

7.A. For Mounting On Deck/Bulkhead:

1. Use pump as a template, mark off and drill four ¼” (6mm) holes. (Note. if replacing a Gusher® 25, the

mounting holes are the same).

2. Secure the pump with ” (8mm) bolts.⁵⁄₁₆

3. Attach either 1½” (38mm) smooth bore reinforced hose with stainless steel worm drive hose clips. Ensure

tight connections. Do not overtighten screws or hoseclips.NOTE:

4. The outlet must be mounted above the water line and anti-syphon loops fitted where applicable.must be

6. OPTIONAL EXTRAS

AS3015 - Lever Assembly Service Kit

AS3725 - Gaiter Kit for BP3020

AS3016 - Handwheel/Stud Kit

YP6114 - 1½” (38mm) Y Piece

AS3020 - Deckplate Conversion Kit

AS3095 - Spare Handle

DP3804 - Metal Deckplate & Lid

5. PARTS LIST

Fig. 2 Incorrect installation

Fig. 1 Thru-deck installation

7. INSTALLATION

Fig 3 - Typical installation diagram

Produktspezifikationen

Marke:	WHALE
Kategorie:	niet gecategoriseerd
Modell:	Gusher 30

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