Jabsco 3270-200 Bedienungsanleitung

Jabsco pomp 3270-200

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Model 3270-0001
Model 3270-0001
SELF-PRIMING PUMP
FEATURES
Body: Bronze
Impeller: Jabsco Neoprene Compound
Ports: Lip Type
Ports: ¾" NPT
Weight: 4 lb (1.8 kg) Approx.
APPLICATION
Marine Engine Cooling
Perkins Model 4-107 and 4-108
INSTALLATION INSTRUCTIONS
NOTICE: If installing this pump on a Perkins 4-107 or
4-108 engine, it is essential that the pump shaft is
properly aligned with the driving-shaft on the engine. If
the pump adaptor plate (Perkins Part No. 33154119) that
the pump mounts to has been loosened, it must be
realigned using a special Perkins alignment tool when it
is resecured to the engine. Contact your Perkins
Service Dealer to arrange the adaptor plate realignment.
Failure to have the adaptor plate properly aligned prior
to installing the pump can cause severe damage to the
pump and/or the engine.
Before installing the pump, note the position of the tang
on the engine's pump-driving shaft relative to the pump
mounting studs (holes). Then use a screwdriver or thin
bar inserted between the drive tabs on the pump shaft to
rotate the shaft so it will align with and engage the tang
on the engine's pump-drive.
Install a new gasket between the engine and pump
mounting flange. Then, ensuring the engine's drive tang
and the pump's drive tabs are properly engaged,
position the pump against the engine. Make certain the
pump alignment collar is properly seated in the
registration hole on the engine so the pump mounting
flange fits flush against the engine. Secure the pump
with four nuts or machine screws and lock washers.
OPERATING INSTRUCTIONS
The pump with self-prime with a lift of about three feet
at low or high speeds. Before starting engine ensure
the inlet plumbing, including the inlet through-hull and
scoop is free of blockages or debris. The inlet seacock
and any valves in the inlet plumbing must be fully open.
The water being pumped serves as a lubricant for the
flexible impeller and keeps the impeller and pump cool.
Therefore, do not run the pump dry for more than 30
seconds or the impeller and pump will likely be
damaged.
To winterize the pump, drain the liquid from the impeller
cavity by loosening the end cover screws. Lightly tap
the end cover, if necessary, to break it loose from the
body.
DIMENSIONAL DRAWING
SERVICE INSTRUCTIONS
Impeller Replacement: Remove the end cover and end cover
gasket. Pull the impeller out of the impeller bore by grasping the
hub with a pair of water pump pliers pulling it straight out. A light
coat of grease applied to the impeller bore and ends of the
impeller will aid priming on initial engine start-up. Install a new
impeller by pushing it into the impeller bore with a rotary motion
in the direction of normal pump rotation until the impeller spline
contacts the shaft. With a firm straight inward push, seat the
impeller in the bottom of the impeller bore. Position a new
gasket and the end cover against the pump body and secure it
with the end cover screws.
Major Repair: Remove the four nuts or machine screws and
lock washers, if installed, that secure the pump mounting flange
to the engine and remove the pump to replace the shaft seal,
bearing or the shaft assembly.
Notice: If removing the pump from a Perkins 4-107 or 4-108
engine, do not loosen the four outer nuts that secure the
engine's pump adaptor plate to the timing gear cover and
engine. Loosen only the four inner nuts that secure the pump
mounting flange to the adaptor plate. If the outer adaptor plate
nuts are loosened, the plate must be realigned before the pump
can be reinstalled (see Notice: on front page).
Disassembly: Remove the end cover, gasket and impeller as
described in impeller replacement instructions. With an arbor
press and drift, press on the impeller end of the shaft to remove
the alignment collar (Key 6) and the shaft, drive coupling and
bearing subassembly. The slinger can then be removed from
the space between the impeller bore end and bearing bore end
of the body. Loosen the cam screw a couple of turns and tap it
sharply to break cam free from the top of the impeller bore.
Finish removing the cam screw and cam. Tap the pump body,
impeller end down, on a soft surfaced table to shake the
wearplate out of the impeller bore. From the drive end of the
pump, use a drift or dowel to push the shaft seal out of the seal
bore. With needle nose pliers reach into the drive end of the
CROSS SECTION
Key Description Part Number Quantity
1 Screw, end cover 91002-0020 6
2 End Cover 3275-0000 1
3 * Gasket 3298-0000 1
4 Seal, bearing 92700-0060 1
5 Bearing 92600-0070 1
6 Alignment Collar 3276-0000 1
7 Shaft 3277-0000 1
8 Coupling 3278-0000 1
9 Slinger 3286-0000 1
10 * Seal, shaft 92700-0060 1
11 O-ring 92000-0210 1
12 Body 3274-0000 1
13 Cam & Waerplate Assembly 7884-0000 1
14 Cam screw 91003-0010 1
15 * Impeller 1210-0001 1
Sevice Kit 90033-0001
PARTS LIST
pump and grasp the lip of the bearing seal to pull it from the seal
bore. If the bearing, coupling or shaft are to be replaced,
support the inner bearing race and with a small drift, press the
shaft out of the coupling and bearing.
Clean all parts and inspect them for wear. If the bearing does
not roll smoothly or had noticeable wobble between the races, it
should be replaced. If the shaft has easily detected grooves
worn under the lips of the seals, it should be replaced. If the
cam, wearplate or endcover have easily detected grooves or
wear rings, they should be replaced.
Assembly: Press the drive end of the shaft into the bearing
taking care to support the inner race of the bearing. Press the
drive coupling onto the shaft. Position a new bearing seal in the
bearing bore with the seal lip pointed toward the drive end of the
pump and push it into the seal bore. Position the slinger in the
cavity between the impeller end and bearing end of the pump.
Insert the shaft, bearing and coupling sub-assembly through the
bearing bore and slinger until the bearing contacts the body.
Taking care to press against the outer bearing race, press the
shaft assembly into the pump body until it is firmly seated. Press
the alignment collar into the bearing bore until it seats firmly
against the bearing. This should be a tight press because it
secures the bearing/shaft assembly in place.
Slide the shaft seal over the shaft with the lip pointing toward the
end cover and push it firmly into the seal bore. Drop the
wearplate into the impeller bore ensuring the positioning notch is
centered in the cam area of the bore. Apply a small amount of
non-hardening sealant to the top of the cam and place it into the
impeller bore. Ensure the pin in the cam engages the notch in
the wearplate and the cam is fully seated in the bore and
secure it with the cam screw. Using a rotary motion, push the
impeller into the impeller bore. Position a new gasket and the
end cover on the body and secure them with the end cover
screws.
* Parts contained in Service Kit
† O-ring used only in pump model 3270-1003
UK
Xylem
Bingley Road, Hoddesdon
Hertfordshire EN11 0BU
Tel: +44 (0) 1992 450145
Fax: +44 (0) 1992 467132
USA
Xylem
100 Cummings Center Drive
Suite 535-N, Beverly, MA 01915
Tel: +1 978 281-0440
Fax: +1 978 283-2619
ITALY
Xylem
Via Tommaseo, 6
20059 Vimercate, Milano
Tel: +39 039 685 2323
Fax: +39 039 666 307
GERMANY
Xylem
Oststrasse 28
22844 Norderstedt
Tel: +49-40-53 53 73-0
Fax: +49-40 -53 53 73-
11
JAPAN
Xylem
3-21-10, Shin-Yokohama
Kohoku-Ku, Yokohama, 222-0033
Tel: +81
-045-475-8906
Fax: +81-045 -477-
1162
www.xyleminc.com
Warranty: All products of the company are sold, and all services of the company are offered subject to the company’s warranty and terms of sale, copies of which will
be furnished upon request. Details correct at time of printing. We reserve the right to change specifications without prior notice.
© Copyright 2013 Xylem Inc. Jabsco is a trademark of Xylem Inc. or one of its subsidiaries. 43000
-0152 Rev: B


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Marke: Jabsco
Kategorie: pomp
Modell: 3270-200

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