Bosch AGS10-2 Bedienungsanleitung

Bosch Sonstige Klimatisierung AGS10-2

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Installation and servicing instructions

Solar pump station for solar thermal systems

AGS10-2, AGS10E-2, AGS20-2, AGS50-2

6 720 811 270 (2015/04) UK

2 | Table of contents

AGS10-2, AGS10E-2, AGS20-2, AGS50-26 720 811 270 (2015/04)

Table of contents

1 Key to symbols and safety instructions . . . . . . . . . . . . . . . . . . . 2

1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 2

2 Information on the solar pump station . . . . . . . . . . . . . . . . . . . . 3

2.1 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.2 Determined use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Components and technical documentation . . . . . . . . . . . 5

2.4 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6 Other equipment required . . . . . . . . . . . . . . . . . . . . . . . . 6

2.7 Air vent valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4 Installing pipework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4.1 General information regarding pipework . . . . . . . . . . . . . 7

4.2 Laying pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5 Installing the solar pump station . . . . . . . . . . . . . . . . . . . . . . . . 9

5.1 Layout of the installation space . . . . . . . . . . . . . . . . . . . . 9

5.2 Mounting the solar pump station . . . . . . . . . . . . . . . . . . . 9

5.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5.4 Installing the safety assembly . . . . . . . . . . . . . . . . . . . . 10

5.5 Connecting the expansion vessel and pre-cooling

vessel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5.6 Connecting pipework and pressure relief valve

discharge pipe to the solar pump station . . . . . . . . . . . 11

5.7 Installing temperature sensors . . . . . . . . . . . . . . . . . . . 12

6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.1 Use of heat transfer fluid . . . . . . . . . . . . . . . . . . . . . . . . 12

6.2 Purging and filling with a hand pump (air vent on roof) 12

6.3 Setting the flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.4 Completion of work . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7 Environment / disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8 Commissioning, inspection and maintenance reports . . . . 18

9 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1 Key to symbols and safety instructions

1.1 Key to symbols

Warnings

The following keywords are defined and can be used in this document:

•NOTICE indicates a situation that could result in damage to property

or equipment.

•CAUTION indicates a situation that could result in minor to medium

injury.

•WARNING indicates a situation that could result in severe injury or

death.

•DANGER indicates a situation that will result in severe injury or death.

Important information

Additional symbols

1.2 General safety instructions

Mounting

Installation and maintenance must only be carried out by an approved

contractor.

▶ Please read these instructions carefully.

▶ Never modify components.

▶ Replace faulty parts immediately. Use only original spare parts.

▶ To limit the temperature at the tap to a maximum of 60 °C, install a

DHW mixer.

▶ Only use materials which are glycol resistant and which can withstand

temperatures of up to 150 °C.

Electrical work

▶ Ensure that electrical work is only carried out by authorised

electricians.

▶ Ensure that an isolator compliant with EN 60335-1 for disconnecting

all poles from the power supply is fitted.

If you wish to open the solar pump station:

▶ Disconnect the solar pump station from the power supply.

Warnings in this document are identified by a warning

triangle printed against a grey background.

Keywords at the start of a warning indicate the type and

seriousness of the ensuing risk if measures to prevent

the risk are not taken.

This symbol indicates important information where

there is no risk to people or property.

Symbol Explanation

▶ Step in an action sequence

Cross-reference to another part of the document

• List entry

– List entry (second level)

Table 1

Information on the solar pump station | 3

6 720 811 270 (2015/04)AGS10-2, AGS10E-2, AGS20-2, AGS50-2

Instructing the user

▶ Instruct users as to how the appliance functions, as well as how to

operate the system as a whole.

▶ Explain that conversions and maintenance must only be carried out by

an authorised contractor.

▶ Point out the need for inspections and maintenance for safe and

environmentally friendly operation.

▶ Hand these installation and maintenance instructions to the user.

Point out that these instructions must be kept and passed on to the

next owner/user.

2 Information on the solar pump station

2.1 Product description

If you wish to open the solar pump station:

▶ Pull the cover (insulation part) forwards.

Fig. 1

Fig. 2 Single and twin-line solar pump stations without front insulation parts and without integral controllers and modules

[1] Ball valve with thermometer (red = flow1), blue = return) and

integrated check valve

(position 0° = normal running, 45° = check valve bypassed)

[2] Compression fitting

[3] Pressure relief valve

[4] Pressure gauge

[5] Connection for expansion vessel

[6] Drain & fill valve (DFV)

[7] High-efficiency pump (with power cable and sensor cable)

[8] Flow limiter, type A

[9] Flow limiter, type B

[10] Air separator1)

[11] Control/shut-off valve

[12] Holder for wall mounting

[13] Ventilation 1)

The illustrations in this manual show the twin-line solar

pump station with external solar controller.

6720801165.05-2.ST

6720801165.06-2.ST

AGS10-2, AGS20-2, AGS50-2 AGS10E-2

1) Not for single-line solar pump stations

Produktspezifikationen

Marke:	Bosch
Kategorie:	Sonstige Klimatisierung
Modell:	AGS10-2

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