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Installation Manual
HyperPod™ System
990-5862B-001
Publication Date: October 2018
Schneider Electric Legal Disclaimer
The information presented in this manual is not warranted by the Schneider Electric to be authoritative, error
free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific
development plan. Therefore, Schneider Electric assumes no liability for damages, violations of codes,
improper installation, system failures, or any other problems that could arise based on the use of this
Publication.
The information contained in this Publication is provided as is and has been prepared solely for the purpose of
evaluating data center design and construction. This Publication has been compiled in good faith by Schneider
Electric. However, no representation is made or warranty given, either express or implied, as to the
completeness or accuracy of the information this Publication contains.
IN NO EVENT SHALL SCHNEIDER ELECTRIC, OR ANY PARENT, AFFILIATE OR SUBSIDIARY COMPANY
OF SCHNEIDER ELECTRIC OR THEIR RESPECTIVE OFFICERS, DIRECTORS, OR EMPLOYEES BE
LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR INCIDENTAL
DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS, CONTRACT,
REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION) RESULTING FROM, ARISING OUT,
OR IN CONNECTION WITH THE USE OF, OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT,
EVEN IF SCHNEIDER ELECTRIC HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. SCHNEIDER ELECTRIC RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH
RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME
WITHOUT NOTICE.
Copyright, intellectual, and all other proprietary rights in the content (including but not limited to software, audio,
video, text, and photographs) rests with Schneider Electric or its licensors. All rights in the content not expressly
granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons
accessing this information.
This Publication shall not be for resale in whole or in part.
Table of Contents
HyperPod System Installation i
General Information ...............................................................................................1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Loading Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
HyperPod SKU List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Documentation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Unpacking and Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Safety.....................................................................................................................5
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Safety Recommendations for the HyperPod System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Planning the Installation.........................................................................................7
General Guidelines for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Enclosures and Power Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Layout and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
List of Recommended Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Basic configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Component Identification .....................................................................................11
HyperPod System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Raised-floor Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
FS-FM-6001-B - Raised-floor Stand, 406 mm (16 in.)
FS-FM-6002-B - Raised-floor Stand, 610 mm (24 in.)
FS-FM-6003-B - Raised-floor Stand, 762 mm (30 in.)
FS-FM-6004-B - Raised-floor Stand, 914 mm (36 in.) . . . . . . . . . . . . . . . . . . . .12
Post Alignment Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
FS-FM-1011-U - 1.2 m (4 ft) Aisle Post Alignment Tool
FS-FM-1012-U - 1.9 m (6 ft) Aisle Post Alignment Tool . . . . . . . . . . . . . . . . . . .13
Vertical Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
FS-FM-1001-B - Vertical Post Assembly, 2750 mm (9 ft), Short
FS-FM-1002-B - Vertical Post Assembly, 3200 mm (10.5 ft), Tall . . . . . . . . . . .14
Width Beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
FS-FM-2002-B - 1.9 m (6 ft) Aisle Width Beam Assembly
FS-FM-2003-B - 1.2 m (4 ft) Aisle Width Beam Assembly . . . . . . . . . . . . . . . . .15
Length Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
FS-FM-3001-B - Length Beam Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
End Cap Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
FS-FM-4003-B - 1.9 m (6 ft) Aisle End Cap Assembly, Short
FS-FM-4004-B - 1.9 m (6 ft) Aisle End Cap Assembly, Tall . . . . . . . . . . . . . . . .17
FS-FM-4005-B - 1.2 m (4 ft) Aisle End Cap Assembly, Short
FS-FM-4006-B - 1.2 m (4 ft) Aisle End Cap Assembly, Tall . . . . . . . . . . . . . . . .17
Door Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
FS-DR-2002-B - 1.9 m (6 ft) Aisle Standard Door Frame
FS-DR-2003-B - 1.2 m (4 ft) Aisle Standard Door Frame . . . . . . . . . . . . . . . . . .18
HyperPod System Installation iii
Accessory Kits..................................................................................................... 61
End Row Transition Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FS-AC-7001-B - Distribution Cabinet, MH50 . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FS-AC-7002-B - Distribution Cabinet, Split . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
FS-AC-7003-B - Distribution Cabinet, Solid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Drop Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FS-RF-3002-U - Drop Roof Mounting Rail, 300 mm (12 in.)
FS-RF-3004-U - Drop Roof Mounting Rail, 600 mm (23.6 in.)
FS-RF-3006-U - Drop Roof Mounting Rail, 750 mm (29.5 in.) . . . . . . . . . . . . . . 62
FS-RF-3007-U - Drop Roof panel, 300 mm (12 in.)
FS-RF-3008-U - Drop Roof panel, 600 mm (23.6 in.)
FS-RF-3009-U - Drop Roof panel, 750 mm (29.5 in.) . . . . . . . . . . . . . . . . . . . . 62
Shrink Roof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
FS-RF-6001-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 610 mm (24 in.)
FS-RF-6002-U - 1.2 m (4 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.) . . . . . . 63
FS-RF-6003-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 610 mm (24 in.)
FS-RF-6004-U - 1.9 m (6 ft) Aisle Shrink Roof panel, 310 mm (12.2 in.) . . . . . . 63
Ceiling Panel Lock Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
ACDC2016 - Ceiling Panel Lock System, 100-120 V (with power supply) . . . . . 64
ACDC2017 - Ceiling Panel Lock System, 200-240 V (with power supply) . . . . . 64
ACDC2015 - Ceiling Panel Lock System, (without power supply) . . . . . . . . . . . 65
Rack Height Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FS-AC-8001-U - Rack Height Adapter, 300 mm (12 in.)
FS-AC-8002-U - Rack Height Adapter, 600 mm (23.6 in.)
FS-AC-8003-U - Rack Height Adapter, 750 mm (29.5 in.)
FS-AC-8004-U - Rack Height Adapter, 800 mm (31.5 in.) . . . . . . . . . . . . . . . . . 66
Cantilever Support Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
FS-AC-3001-B - Large Cantilever Support Arms . . . . . . . . . . . . . . . . . . . . . . . . 67
FS-AC-3003-B - Mini Cantilever Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
FS-AC-3002-B - Overhead Support Frame, 2.4–3.6 m (8–12 ft) . . . . . . . . . . . 68
Power Raceway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
FS-AC-4001-B - Power Raceway End Module
FS-AC-4002-B - Power Raceway Main Module
FS-AC-4003-B - 300 mm (12 in.) Side Cover Pack
FS-AC-4004-B - 50/150 mm (2/6 in.) Side Cover Pack
FS-AC-4005-B - Power Raceway Extension Module . . . . . . . . . . . . . . . . . . . . . 69
Lighting kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
ACDC2018 - Lighting Kit with Power Supply
ACDC2019 - Lighting Kit without Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . 70
FS-AC-6001-B - Lighting Bracket Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Crossover Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
FS-AC-4007-B - 1.9 m (6 ft) Aisle Crossover Tray
FS-AC-4008-B - 1.2 m (4 ft) Aisle Crossover Tray . . . . . . . . . . . . . . . . . . . . . . . 72
Single Swing Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
FS-DR-1002-U - Swing Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Installation of Optional Accessories .................................................................... 74
Transition Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Crossover Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Mini Cantilever Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Power Raceway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Post Cantilevers and Suspension System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Possible configurations for Post Cantilevers: . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Standard configuration installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
HyperPod System Installationiv
Shrink Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Install the mounting rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Install the ceiling panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Solid Roof Filler Panel for Drop Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Ceiling Panel Lock System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
System diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Power supply component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Install the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Install electromagnetic locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Install the temperature switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Install electrical boxes and route cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Install the alarm beacon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Install the smoke detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Maintenance steps for dropout ceiling system: . . . . . . . . . . . . . . . . . . . . . . . . 105
Troubleshooting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Lighting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Lighting control unit installation options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Lighting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Lighting System Setup and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Rack Height Adapter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Single Swing Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
One-Year Factory Warranty .............................................................................. 119
Terms of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Non-transferable Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Exclusions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Warranty Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
1HyperPod System Installation
General Information
Features
The HyperPod™ is a freestanding air containment system. Fully configured racks can be deployed or
removed from the HyperPod as necessary. Schneider Electric racks or other EIA-310-D racks can be
used in a HyperPod system.
The HyperPod system includes the following features:
• Telescoping length beams can extend the HyperPod length from 2.4 m (2421 mm or 
about 8 ft) to 3.6 m (3621 mm or about 12 ft).
Additional length beams can be added to the vertical posts to extend the Pod up to another
3.6 m (12 ft).
• Two aisle widths are available: 1.2 m (1268 mm or about 4 ft) and 1.9 m (1877 mm or 
about 6 ft).
• Two heights are available for vertical posts: Tall = 3.2 m (3200 mm or about 10.5 ft) and 
Short = 2.8 m (2750 mm or about 9 ft).
Possible configurations:
Dimension 1.2 m aisle, tall 1.2 m aisle, short 1.9 m aisle, tall 1.9 m aisle, short
2421–3621 mm
(8–12 ft)
2421–3621 mm
(8–12 ft)
2421–3621 mm
(8–12 ft)
2421–3621 mm
(8–12 ft)
1268 mm (4 ft) 1268 mm (4 ft) 1877 mm (6 ft) 1877 mm (6 ft)
3200 mm (10.5 ft) 2750 mm (9 ft) 3200 mm (10.5 ft) 2750 mm (9 ft)
acs0053c
D
E
F
HyperPod System Installation2
The basic HyperPod can be customized with the following accessories:
• Power Raceways
• Rack space blanking panels
• Cantilever support arms
• Overhead support frame
• Bi-parting and single swing doors
• Height adapters accommodate multiple rack heights
• LED aisle lighting with motion sensor
• End-of-row power transition cabinets
• Drop roof
• Shrink panels activated by heat
• End-of-aisle crossover tray
The HyperPod system provides a barrier between the hot exhaust and cold intake air streams in the IT
environment. The separation of the hot and cold air streams in the environment increases the efficiency
and effectiveness of the cooling system that supports the critical IT equipment. The separation will also
allow for an elevated supply-air temperature to be provided by the cooling system since the mixing of hot
and cold air is eliminated. The HyperPod system can be built using new or existing Schneider Electric
equipment. This containment system is compatible with row, room, or external cooling solutions and
available for cold or hot aisle containment.
This manual is a guide for the basic installation procedures for creating a HyperPod system
Loading Capacities
• End Frames (each): 249 kg (550 lbs.)
• Upper aisle length beams (each): 113 kg (250 lbs.)
• Large Cantilever (one side, system quantity is 2): 680 kg (1500 lbs.)
For balance, the load should be applied to both sides of the HyperPod. If Large Cantilevers are
installed on only one side, the max loading rating is 441 kg (974 lbs.)
• Mini Cantilever (one side, system quantity is 6): 90 kg (200 lbs.)
• Total System: 1814 kg (4000 lbs.)
3HyperPod System Installation
HyperPod SKU List
This manual includes inventory and installation information for the following assemblies:
FS-AC-1001-U Air sealing kit FS-FM-4005-B 1.2 m aisle end panel, short
FS-AC-1002-U H-seal FS-FM-4006-B 1.2 m aisle end panel, tall
FS-AC-1003-U C-seal FS-FM-5001-B Stop rail
FS-AC-2001-U Row length brush strip FS-FM-6001-B Raised-floor stand, 406 mm
FS-AC-3001-B Large cantilever arms FS-FM-6002-B Raised-floor stand, 610 mm
FS-AC-3002-B Overhead support frame FS-FM-6003-B Raised-floor stand, 762 mm
FS-AC-3003-B Mini cantilever arms FS-FM-6004-B Raised-floor stand support, 914 mm
FS-AC-4001-B Power raceway end module FS-FM-1011-U 1.2 m aisle post alignment tool
FS-AC-4002-B Power raceway main module FS-FM-1012-U 1.9 m aisle post alignment tool
FS-AC-4003-B Power raceway 300 mm
side cover pack
FS-AC-4004-B Power raceway 50/150 mm
side cover pack
FS-RF-1002-B 1.9 m aisle solid roof filler panel set
FS-AC-4005-B Power raceway extension module FS-RF-1003-B 1.2 m aisle solid roof filler panel set
FS-AC-4007-B 1.9 m aisle crossover tray FS-RF-2004-U 1.9 m aisle simple roof panel, 300 mm
FS-AC-4008-B 1.2 m aisle crossover tray FS-RF-2005-U 1.9 m aisle simple roof panel, 600 mm
FS-AC-5005-B Blanking panel, 300 mm FS-RF-2006-U 1.9 m aisle simple roof panel for sprinkler
FS-AC-5006-B Blanking panel, 600 mm FS-RF-2007-U 1.2 m aisle simple roof panel, 300 mm
FS-AC-5007-B Blanking panel, 750 mm FS-RF-2008-U 1.2 m aisle simple roof panel, 600 mm
FS-AC-5008-B Blanking panel, 800 mm FS-RF-2009-U 1.2 m aisle simple roof panel for sprinkler
FS-AC-6001-B Lighting bracket kit FS-RF-3002-U Drop roof mounting rail, 300 mm
FS-AC-7001-B Distribution cabinet, MH50 FS-RF-3004-U Drop roof mounting rail, 600 mm
FS-AC-7002-B Distribution cabinet, Split FS-RF-3006-U Drop roof mounting rail, 750 mm
FS-AC-7003-B Distribution cabinet, Solid FS-RF-3007-U Drop roof panel, 300 mm
FS-AC-8001-U Rack height adapter, 300 mm FS-RF-3008-U Drop roof panel, 600 mm
FS-AC-8002-U Rack height adapter, 600 mm FS-RF-3009-U Drop roof panel, 750 mm
FS-AC-8003-U Rack height adapter, 750 mm FS-RF-6001-U 1.2 m aisle shrink roof panel,
610 mm
FS-AC-8004-U Rack height adapter, 800 mm FS-RF-6002-U 1.2 m aisle shrink roof panel,
310 mm
FS-RF-6003-U 1.9 m aisle shrink roof panel,
610 mm
FS-DR-1001-B 1.2 m aisle dual sliding doors FS-RF-6004-U 1.9 m aisle shrink roof panel,
310 mm
FS-DR-1002-U Swing door
FS-DR-1003-B 1.9 m aisle dual sliding doors FS-WI-1001-U Window panel, 305 mm
FS-DR-2002-B 1.9 m aisle door frame FS-WI-1002-B Window rail assembly
FS-DR-2003-B 1.2 m aisle door frame FS-WI-1003-B Window frame brush strips
FS-WI-1004-U Window Brush strip pass-through
FS-FM-1001-B Vertical post, Short
FS-FM-1002-B Vertical post, Tall ACDC2015 Ceiling panel lock system
(without power supply)
FS-FM-2002-B 1.9 m aisle width beam ACDC2016 Ceiling panel lock system 100-120 V
FS-FM-2003-B 1.2 m aisle width beam ACDC2017 Ceiling panel lock system 200-240 V
FS-FM-3001-B Length beam ACDC2018 Lighting kit with power supply
FS-FM-4003-B 1.9 m aisle end cap panel, short ACDC2019 Lighting kit without power supply
FS-FM-4004-B 1.9 m aisle end panel, tall
HyperPod System Installation4
Documentation Information
All documentation is also available online at http://www.apc.com.
Check for updates to this manual on www.apc.com Resources & Tools > User . Select Support >
Guides. Then select Airflow Management Product Namein the drop-down list, or select the part
number for any HyperPod assembly in the drop-down list. Part Number
Unpacking and Inspecting
IMPORTANT: To avoid misplacing parts, do not leave boxes open following inspections. Reseal the
boxes until those parts are ready to be installed. Follow the order of procedures in this manual to ensure
proper installation.
If damage is noted to the shipping containers, inspect the contents for damage and notify the shipping
carrier and Schneider Electric.
After opening a box, check the components in the box against the list of items in “Component
Identification” beginning on page 11. If any components are missing, contact
http://www.apc.com/support.
The shipping materials are recyclable. Save them for later use or dispose of them
appropriately.
5HyperPod System Installation
Safety
Important Safety Information
Read the instructions carefully to become familiar with the equipment before trying to install, operate,
service, or maintain it. The following special messages may appear throughout this manual or on the
equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a Danger or Warning safety label indicates that an electrical
hazard exists which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death
or serious injury.
WARNING
WARNING can result in indicates a potentially hazardous situation which, if not avoided, death
or serious injury.
CAUTION
CAUTION can result in indicates a potentially hazardous situation which, if not avoided, minor
or moderate injury.
NOTICE
NOTICE addresses practices not related to physical injury including certain environmental
hazards, potential damage or loss of data.
HyperPod System Installation6
Safety Recommendations for the HyperPod System
To reduce the possibility of injury or equipment damage, read and follow the safety recommendations.
Follow all local and agency safety requirements.
WARNING
TOOL USAGE HAZARD
Follow safety standards for all hand tools and power tools used. Read and follow the tool
manufacturer’s instructions. Follow the tool manufacturer’s recommendations and recognized
safety requirements for use of Personal Protection Equipment (PPE).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
CAUTION
WORKING HEIGHT HAZARD
The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or
scaffolding will be required during assembly.
Failure to follow these instructions can result in serious injury or equipment damage.
CAUTION
LIFTING HAZARD
At least two people are required to install this equipment. Some parts may be heavy and/or
excessive in size. For items weighing more than 12 kg (25 lbs), use more than one person.
Failure to follow these instructions can result in serious injury or equipment damage.
CAUTION
NO STEP HAZARD
Ceiling panels are not designed to support weight. Never lean or walk on the ceiling panels.
DO NOT use ceiling panels to support power or data cables.
Failure to follow these instructions can result serious injury or equipment damage.
7HyperPod System Installation
Planning the Installation
NOTE: The data center floor must be within 0.075° from level for an 8-rack configuration, or within 0.035°
from level for a 16-rack configuration.
General Guidelines for Installation
Maintain a minimum clear space of 0.9 m (36 in.) required from the top of the frame to overhead
obstructions.
Maintain a minimum working space around the frame perimeter. Be sure to factor in the depth of the
racks you will install. Use your deepest rack when calculating the outside aisle space around the
HyperPod (finished size perimeter + 1.2 m [4 ft] around all sides).
Install this equipment directly on a concrete floor, or use floor stands to support a raised-floor system.
See the documentation provided with each Schneider Electric product for additional
instructions on installation. All documentation is also available on www.apc.com.
Enclosures and Power Equipment
Refer to the instructions that come with your enclosures and power distribution equipment for
information on how to install them.
WARNING
HEAVY EQUIPMENT HAZARD
Raised-floor stands are required if the combined weight of the HyperPod system and all installed
equipment will exceed the structural capacity of your raised-floor system.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
HyperPod System Installation8
Layout and Positioning
Referencing the ISX Designer report, determine the position of the main components, the total length of
the planned Aisle Containment System and the aisle width. Use a chalk line or similar tool to lay out the
perimeter making sure all corners are square.
Dimension A will vary depending on the type and number of racks installed (2421–3621 mm or
8–12 ft). Dimension B is equal to 1268 mm for a 1.2 m (4 ft) aisle or 1877 mm for a 1.9 m (6 ft) aisle. Item
C notes the locations of the post feet provided in SKUs FS-FM-1001-B and FS-FM-1002-B.
Observe a 1.2 m (4 ft) perimeter around the outside so that racks can be moved in and out of the pod
NOTE: A template is provided to assist proper drilling of holes into the floor to secure the vertical post
feet.
90°
A
acs0020a
B
C
9HyperPod System Installation
List of Recommended Tools
Screwdriver
P1 and
P2 Phillips
Screwdriver
T-30, T-20, T-15
TORX®
Standard screwdriver Hex wrench
3 mm, 4 mm, 6 mm
Wrench
6, 7, 8, 10, 11,12
13,14, 18, 19, and
20 mm
Tape measure Chalk line Hex socket
6.3 mm, 7 mm,
10 mm, 15 mm
Level Drill with standard,
Phillips, TORX bits
Rotary tool
(e.g. Dremel®)
T-square
120 cm (48 in.)
minimum
Self-retracting knife Miter saw Metal files
T-square Scissors Lift Ladder Drill and concrete
bits
Plumb bob
HyperPod System Installation10
Systems Overview
Basic configuration
The HyperPod™ is a freestanding air containment system.
This manual is a guide for the basic installation procedures for assembling a HyperPod system.
Multiple configurations are possible depending on your requirements. Please contact Schneider Electric
at www.apc.com or your Schneider-Electric representative to explore your options.
11HyperPod System Installation
Component Identification
HyperPod System Components
Item Description Quantity Required
Vertical post 4
Door frame assembly 4
Dual sliding doors 2
Width beam, 1.2 m (4 ft) 4
Aisle end cap assembly 1.2 m (4 ft) 2
Telescoping length beam assembly, 2.4–3.6 m (8–12 ft) 4
Simple roof panel, 600 mm (23.6 in.), 1.2 m (4 ft) aisle 5
Simple roof panel, 300 mm (12 in.), 1.2 m (4 ft) aisle 2
Window frame brush strips 4
Window panels, 2 ft (contents, 2 panels) 6
Window rail assembly 2
Row length brush strip assembly 2
Blanking panel *
Stop rail assembly, 2.4–3.6 m (8–12 ft) 2
Air sealing kit 1
Raised-floor stands 4
*Quantity determined by number of spaces not inhabited by racks.
#
acs0036b
Short version shown
HyperPod System Installation12
Raised-floor Stand
FS-FM-6001-B - Raised-floor Stand, 406 mm (16 in.)
FS-FM-6002-B - Raised-floor Stand, 610 mm (24 in.)
FS-FM-6003-B - Raised-floor Stand, 762 mm (30 in.)
FS-FM-6004-B - Raised-floor Stand, 914 mm (36 in.)
Item Description Quantity
Raised-floor stand 406 mm (16 in.),
610 mm (24 in.), 762 mm (30 in.), 914 mm (36 in.)
2
Shim, 6 mm 4
Shim, 3 mm 2
Shim, 1.5 mm 2
Nut, M12 8
Spring ring 8
Button head cap screw, 30 mm, M10 x 1.5 8
Set cap screw, 20 mm, M10 x 1.5 12
Self drilling, flanged hex head screw, 22 mm 8
Flanged hex head screw, 25 mm, M12 x 1.75 8
Flanged hex head screw, 20 mm, M12 x 1.75 8
Rod, 100 mm, M12 8
acs0158a
13HyperPod System Installation
Post Alignment Tool
FS-FM-1011-U - 1.2 m (4 ft) Aisle Post Alignment Tool
FS-FM-1012-U - 1.9 m (6 ft) Aisle Post Alignment Tool
Item Description Quantity
1.2 m (4 ft) Aisle Post Alignment Tool
FS-FM-1011-U
1
1.9 m (6 ft) Aisle Post Alignment Tool
FS-FM-1012-U
1
acs0159a
HyperPod System Installation14
Vertical Posts
FS-FM-1001-B - Vertical Post Assembly, 2750 mm (9 ft), Short
FS-FM-1002-B - Vertical Post Assembly, 3200 mm (10.5 ft), Tall
NOTE: Fasteners for securing the vertical posts to your floor are not included.
Item Description Quantity
Vertical Post FS-FM-1002-B (Tall) 2
Vertical Post FS-FM-1001-B (Short) 2
Template* 1
Shim, 0.5 mm 2
Hole plug
FS-FM-1001-B (Short)
FS-FM-1002-B (Tall)
48
88
Temporary support 1
Screw, M8 x 12, T30 8
*Template for drilling holes into floor to secure vertical posts.
 
acs0002a
HyperPod System Installation16
Length Beam
FS-FM-3001-B - Length Beam Assembly
Aisle length beams are attached to Front/Rear frame assemblies to form the basic frame.
Item Description Quantity
Length beam end section 2
Length beam center section 2
Length beam end section 2
Self-adhesive foam seal strip 4
M8 Hex nut 4
Pan head T30 screw, M6 x 12 8
Hex head bolt, M8 x 25 4
NOTICE
Aisle length beams are marked to note the 2.4 m (8 ft) and 3.6 m (12 ft) lengths.
acs0004a
19HyperPod System Installation
Door and Rail Assembly
FS-DR-1001-B - 1.2 m (4 ft) Aisle Door and rail assembly
FS-DR-1003-B - 1.9 m (6 ft) Aisle Door and rail assembly
Item Description Quantity
Door side brush, 36 x 4 x 1920 mm 2
Door hanging rail assembly 1
Bracket, Left door to reel 1
Bracket, Right door to dumper 1
Left door panel 1
Right door panel 1
Flanged hex nut, M6 9
Pan head T30 screw, M6 x 12 5
Low head T30 screw, M8 x 12 5
Button head TORX screw, M4 x 8 10
Flanged TORX screw, M3 x 8 10
Pan head #2 Phillips screw, M5 x 25 5
Outside door handle 2
Left door bottom rail 1
Door leveling shim 42 x 30 x 0.6 mm 4
Right door bottom rail 1
Key 1
!
"#
 
 
acs0010a
23HyperPod System Installation
Solid Roof Filler Panel Set
FS-RF-1002-B - 1.9 m (6 ft) Aisle
FS-RF-1003-B - 1.2 m (4 ft) Aisle
Item Description Quantity
Solid roof panel, 100 mm 1
Solid roof panel, 60 mm 1
Solid roof panel, 50 mm 2
Solid roof panel, 40 mm 1
Solid roof panel (drop) 50 mm, FS-RF-1003-B* 1
Hex head screw, M6-1 x 16 mm
FS-RF-1002-B
FS-RF-1003-B
10
12
Pan head TORX screw, M4 x 8, FS-RF-1003-
B*
2
*Used for the drop roof option.
 
acs0009b
27HyperPod System Installation
Installation Procedure Overview
Safety
Read and follow these safety instructions.
WARNING
TOOL USAGE HAZARD
Follow safety standards for all hand tools and power tools used. Read and follow the tool
manufacturer’s instructions. Follow the tool manufacturer’s recommendations and recognized
safety requirements for use of Personal Protection Equipment (PPE).
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
WARNING
HEAVY EQUIPMENT HAZARD
Raised-floor stands are required if the combined weight of the HyperPod system and all installed
equipment will exceed the structural capacity of your raised-floor system.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
CAUTION
WORKING HEIGHT HAZARD
The working height for the assembly process can exceed 2.3 m (7.5 ft). The use of stepladders or
scaffolding will be required during assembly.
Failure to follow these instructions can result in serious injury or equipment damage.
CAUTION
LIFTING HAZARD
At least two (2) people are required to install this enclosure. Some parts may be heavy and/or
excessive in size. For items weighing more than 12 kg (25 lbs), use more than one person.
Failure to follow these instructions can result in serious injury or equipment damage.
CAUTION
NO STEP HAZARD
Ceiling panels are not designed to support weight. Never lean or walk on the ceiling panels.
DO NOT use ceiling panels to support power or data cables.
Failure to follow these instructions can result serious injury or equipment damage.
31HyperPod System Installation
6. Insert one 22 mm, self-drilling, flanged hex head screw on each side of the control plate
collar .
7. Attach the control plate to each stringer with one or two (2) screws. The tapped holes in the
control plate will accommodate M8 screws .
NOTE: Tighten the screws so that the heads are countersunk into the stringer, but the
stringer is not deformed.
8. Measure and cut the appropriate floor tiles so that the riser block can pass through them.
Replace the tile(s). If the riser block is lower than the tiles, place the provided shims on top
of the riser block until the top shim is flush with the surface of the tiles.
acs0164a
D
E
acs0165a
33HyperPod System Installation
3. Use a lift, or a rolling scaffold and a jack stand, to support the frame end that is not secured
to the floor stands.
4. Configure a second set of floor stands. Follow the procedure to “Configure the first two (2)
floor stands” on page 29 with one exception: use the HyperPod frame (instead of the
alignment tool) to determine placement for the second set of floor stands.
5. Check the frame and floor stands for proper alignment. Then secure the floor stands to the
floor according to local and national standards.
6. Secure the vertical posts to the floor stands with the 30 mm, M10 x 1.5 button head cap
screws.
Alternate method for floor stand configuration.
1. Follow the instructions to configure the basic HyperPod frame (see “Frame end
configuration” on page 34 and “Length beam assembly” on page 35). Ensure the frame is
level, plumb, and in the correct location. Use tape or a pencil to mark the floor tiles around
the vertical post feet (these markings can be used to cut the tiles).
2. Use a lift, or a rolling scaffold and a jack stand, to support one frame end (see “Configure
subsequent floor stands” , step 3 for an illustration).
3. Follow the procedure to “Configure the first two (2) floor stands” on page 29 with one
exception: use the HyperPod frame (instead of the alignment tool) to determine placement
for the floor stands.
4. Repeat steps 2 and 3 at the other end of the HyperPod frame.
acs0167a
HyperPod System Installation34
Frame end configuration
Assemble vertical posts to width beams (2 width
beams for the Short HyperPod, 3 width beams
for the Tall Hyperpod) using the M8 x 12 T30
screws provided.
Assemble a second set of vertical posts and
width beams.
NOTE: If needed, the temporary frame support
can be installed to the assembly at this time.
See “Temporary frame support” on page 37 for
more information.
.
NOTICE
Hole plugs are included with this assembly. It is recommended
to wait until the accessories are installed before installing the
hole plugs.
acs0047a
acs0160a
Short
Tall

Produktspezifikationen

Marke: APC
Kategorie: Nicht kategorisiert
Modell: FS-DR-2003-B
Breite: 435 mm
Tiefe: 2020 mm
Gewicht: 136 g
Produktfarbe: Schwarz
Höhe: 650 mm
Verpackungsbreite: 555 mm
Verpackungstiefe: 2080 mm
Verpackungshöhe: 927 mm
Warentarifnummer (HS): 85389099
Typ: Türrahmen
Menge pro Packung: 1 Stück(e)
Nachhaltigkeitszertifikate: RoHS

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