Yamaha YFZ450R (2016) Bedienungsanleitung
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YFZ45YSXG
YFZ45YSSG
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
MANUAL DEL PROPIETARIO
1TD-F8199-62
READ THIS MANUAL CAREFULLY!
It contains important safety information.
LIRE ATTENTIVEMENT CE MANUEL!
Il comprend d’importantes informations de sécurité.
¡LEA ESTE MANUAL ATENTAMENTE!
Contiene indicaciones importantes acerca de la seguridad.
Original instructions
Notice originale
Manual original
PRINTED IN USA
2015.05-0.3×1 CR
(E,F,S)
READ THIS MANUAL CAREFULLY!
It contains important safety information.
WARNING
OWNER’S MANUAL
YFZ45YSXG
YFZ45YSSG
This ATV should not be ridden by anyone under 16 years of age.
1TD-F8199-62-E0
EBU29138
Read this manual carefully before operating this vehicle. This manual should stay with this ve-
hicle if it is sold.
EN15997, ANSI/SVIA 1-2010
General Manager
RV Engineering Division
Recreational Vehicle Business Unit
Business Development Operations
YAMAHA MOTOR CO., LTD.
12 March, 2015
We, YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
(Make, model)
(If applicable)
and to the other relevant Directives of EEC
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
(If applicable)
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Akihiro Tsuzuki
Date of Issue
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 2006/42/EC
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
YAMAHA MOTOR MANUFACTURING CORPORATION OF AMERICA
1000 GA Highway 34 East, Newnan, Georgia 30265-1320, U.S.A.
Manufacturer
EC Declaration of Conformity
conforming to Directive 2006/42/EC
YFZ450R (YFZ45YSX) (JY4AJ70W0E0500741–)
(YFZ450YSS) (JY4AJ72W0E0500361–)
EBU17171
INTRODUCTION
EBU17323
Congratulations on your purchase of the Yamaha YFZ45YSXG / YFZ45YSSG. This ATV represents the re-
sult of many years of Yamaha experience in the production of fine sporting, touring, and pacesetting racing
machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship
and reliability that have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech-
niques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
Read this manual completely before operating your ATV. Make sure you understand all instructions.
Pay close attention to the warning and notice labels on the ATV.
This ATV should not be ridden by anyone under 16 years of age.
This ATV is a high-performance ATV for off-road use only, for sport-type recreational and competitive
use by experienced operators.
EBU17351
IMPORTANT NOTICE
EBU17373
This ATV is designed and manufactured for use on unpaved surfaces only. It is unsafe to operate this ATV
on any paved surface, paved street, paved road or motorway.
Please check your local riding laws and regulations before operating this ATV.
EBU17411
YFZ45YSXG / YFZ45YSSG
OWNER’S MANUAL
©2015 by Yamaha Motor Co., Ltd.
1st edition, April 2015
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in U.S.A.
EBU17421
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS .............................. 1-1
SAFETY INFORMATION ................................2-1
DESCRIPTION................................................ 3-1
Left view ......................................................3-1
Right view....................................................3-2
Controls and instruments............................3-2
INSTRUMENT AND CONTROL
FUNCTIONS...................................................4-1
Main switch .................................................4-1
Indicator light and warning lights ................4-2
Handlebar switches .................................... 4-3
Throttle lever ...............................................4-4
Speed limiter ...............................................4-5
Clutch lever .................................................4-5
Brake lever ..................................................4-6
Brake pedal .................................................4-6
Parking brake lever .....................................4-7
Shift pedal ................................................... 4-8
Fuel tank cap...............................................4-8
Fuel ............................................................. 4-9
Seat .......................................................... 4-10
Adjusting the front shock absorber
assemblies.............................................. 4-11
Adjusting the rear shock absorber
assembly ................................................ 4-16
Handlebar position ................................... 4-24
PRE-OPERATION CHECKS .......................... 5-1
Fuel ............................................................. 5-4
Engine oil .................................................... 5-4
Coolant ....................................................... 5-4
Front and rear brakes ................................. 5-4
Throttle lever............................................... 5-5
Drive chain.................................................. 5-5
Tires ............................................................ 5-5
Chassis fasteners ....................................... 5-7
Instruments, lights and switches ................ 5-8
OPERATION .................................................. 6-1
Starting the engine ..................................... 6-1
Shifting........................................................ 6-2
Engine break-in........................................... 6-4
Parking........................................................ 6-4
Parking on a slope ...................................... 6-5
Accessories and loading............................. 6-5
RIDING YOUR ATV ........................................ 7-1
GETTING TO KNOW YOUR ATV ................ 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE............... 7-8
TURNING YOUR ATV................................ 7-11
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL .................................. 7-16
CROSSING A SLOPE................................ 7-17
CROSSING THROUGH SHALLOW
WATER.................................................... 7-18
RIDING OVER ROUGH TERRAIN ............. 7-20
SLIDING AND SKIDDING.......................... 7-20
WHAT TO DO IF... ..................................... 7-21
WHAT TO DO............................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT................................................ 8-1
Owner’s manual and tool kit ....................... 8-2
Periodic maintenance chart for the
emission control system ........................... 8-3
General maintenance and lubrication
chart .......................................................... 8-5
Removing and installing the cowling and
panels...................................................... 8-10
Checking the spark plug........................... 8-13
Engine oil and oil filter element................. 8-14
Coolant ..................................................... 8-20
Cleaning the air filter element ................... 8-21
Cleaning the spark arrester ...................... 8-25
Adjusting the throttle lever free play......... 8-27
Valve clearance......................................... 8-28
Brakes....................................................... 8-28
Checking the front and rear brake pads... 8-28
Checking the brake fluid level .................. 8-29
Changing the brake fluid .......................... 8-31
Checking the front brake lever free play... 8-31
Checking the brake pedal height.............. 8-32
Adjusting the parking brake free play....... 8-32
Brake light switches ................................. 8-33
Adjusting the clutch lever free play .......... 8-34
Drive chain slack....................................... 8-35
Lubricating the drive chain ....................... 8-37
Checking and lubricating the cables ........ 8-38
Checking and lubricating the brake and
clutch levers ........................................... 8-39
Checking the shift pedal........................... 8-39
Checking and lubricating the brake
pedal....................................................... 8-39
Checking the wheel hub bearings ............ 8-40
Lubricating the swingarm pivots .............. 8-40
1-1
1
EBU29681
LOCATION OF THE WARNING AND SPECIFICATION LABELS
EBU30292
Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re-
placement label from your Yamaha dealer.
For Europe
8
7
1
2
5
4
3
7
6
1-2
1
1P0-F816R-00
YAMAHA
1HP-F811R-00
YAMAHA
1 2
3
1-3
1
1TD-F415E-20
Use
PREMIUM unleaded gasoline with min. 97 octane (RON).
Nur Super Bleifrei mit Mindestoktanzahl 97 (ROZ) tanken.
Utilice gasolina sin plomo que tenga como mínimo 97 octanos
(RON).
Utiliser une essence SUPER sans plomb d'un indice
d'octane (RON) de min. 97.
Utilizzare benzina PREMIUM super senza piombo con almeno 97
ottani(RON).
Gebruik loodvrije
SUPERBENZINE met een octaangetal (RON) van
minstens 97.
Utilize gasolina sem chumbo com índice de octano mínimo de 97 (RON).
Använd blyfri PREMIUMBENSIN av 97 oktan (RON) eller mer.
3C2-F816P-00
YAMAHA
35.0 kPa
0.35 kgf/cm²
5.0 psi
35.0 kPa
0.35 kgf/cm²
5.0 psi
1TD-F816M-M0
4
6
5
1-4
1
1HP-F2259-21
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
YFZ450R
30.0 kW
184 kg
2015
1TD-F155A-20
7 8
1-5
1
Familiarize yourself with the following pictograms and read the explanatory text, then make sure to check
the pictograms that apply to your model.
Read the Owner’s manual.
ALWAYS use an approved helmet and
protective gear.
For ATV Type 1 category Y12, use from 12
years old.
Operation of this ATV by children under the
age of 12 increases the risk of severe injury
or death.
Adult supervision required for children under
age 16.
Use from 16 years old.
Operating this ATV if you are under the age
of 16 increases your chance of severe injury
or death.
NEVER use on paved roads.
NEVER carry passengers.
NEVER use with drugs or alcohol.
NEVER store fuel or flammable liquids.
1-6
1
**.* kPa
*.** kgf/cm²
*.* psi
**.* kPa
*.** kgf/cm²
*.* psi
This pictogram shows trailer Hitch Tow
weight limit. (Combined weight of the trailer
and all cargo in the trailer.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
This unit contains high-pressure nitrogen
gas.
Mishandling can cause an explosion. Do not
incinerate, puncture or open.
Use unleaded gasoline only.
Measure the tire pressure when the tires are
cold.
Turning the ATV in 4WD-LOCK
(“DIFF.LOCK”) takes more effort.
Operate at a slow speed and allow extra
time and distance for maneuvers to avoid
loss of control.
Adjust the tire pressure.
Improper tire pressure can cause loss of
control.
Loss of control can result in severe injury or
death.
This pictogram shows the loading limits
and/or maximum load capacity for this ATV.
Follow all load limits and other loading
guidelines in this manual.
Load may include the driver, passenger,
human protective gear, accessories, goods,
luggage, and all other load related items.
Make sure you do not exceed the load limits.
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
This pictogram shows trailer Hitch Tongue
weight limit. (Weight on the trailer tongue.)
Overloading can cause loss of control.
Loss of control can result in severe injury or
death.
1-8
1
For Oceania
4
6
1
2
6
5
3
1-9
1
4XE-F1568-10
YAMAHA
1P0-F816L-00
YAMAHA
1 2
1-10
1
1HP-F2259-21
WARNING
OPERATING TIRE PRESSURE: Set with tires cold
•
Recommended
:
Front
:
35.0
kPa
Rear
:
35.0
kPa
•
Minimum
:
Front
:
32.0
kPa
Rear
:
32.0
kPa
•
Never set tire pressure below minimum.
It could cause the tire to dislodge from the rim.
LOADING
•
Maximum weight capacity : 100 kg (220 lbs.)
Includes weight of operator, cargo and accessories.
Improper tire pressure or overloading can cause
loss of control.
Loss of control can result in severe injury or
death.
5.0 psi
5.0 psi
4.6 psi
4.6 psi
(
( )
( )
( )
)
1TD-F816M-00
WARNING
NEVER ride as a
passenger.
Passengers can cause
a loss of control,
resulting in SEVERE
INJURY or DEATH.
3C2-F151H-00
YAMAHA
Use
97 octane
1TD-F415E-30
PREMIUM unleaded gasoline with min.
(RON).
4
3 5
6
2-1
2
EBU17432
SAFETY INFORMATION
SAFETY INFORMATION
EBU29374
AN ATV IS NOT A TOY AND CAN BE HAZARD-
OUS TO OPERATE.
An ATV handles differently from other vehicles, in-
cluding motorcycles and cars. A collision or roll-
over can occur quickly, even during routine
maneuvers such as turning and riding on hills or
over obstacles, if you fail to take proper precau-
tions.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:
Read this manual and all labels carefully and fol-
low the operating procedures described.
Never operate an ATV without proper training or
instruction. Take a training course. Beginners
should receive training from a certified instruc-
tor. Contact an authorized ATV dealer to find
out about the training courses nearest you.
Always follow the age recommendation:
– A child under 16 years old should never oper-
ate an ATV with engine size greater than 90 cc.
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.
Never carry a passenger on an ATV.
This vehicle is intended for off-road use only. Do
not operate on any paved surfaces such as:
sidewalks, driveways, parking lots, paved
roads, public streets or other motorway.
Watch carefully for other vehicles when operat-
ing on unpaved public streets or roads. Make
sure you know your country’s laws and regula-
tions before you ride on unpaved public streets
or roads.
Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly.
You should also wear eye protection (goggles
or face shield), gloves, boots, a long-sleeved
shirt or a jacket, and long pants.
Never consume alcohol or drugs before or while
operating this ATV.
2-2
2
Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating
conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.
Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al-
ways follow the inspection and maintenance
procedures and schedules described in this
manual.
Always keep both hands on the handlebars and
both feet on the footrests of the ATV during op-
eration.
Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.
Never operate on excessively rough, slippery or
loose terrain until you have learned and prac-
ticed the skills necessary to control the ATV on
such terrain. Always be especially cautious on
these kinds of terrain.
Always follow proper procedures for turning as
described in this manual. Practice turning at low
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.
Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills
before attempting larger hills.
Always follow proper procedures for climbing
hills as described in this manual. Check the ter-
rain carefully before you start up any hill. Never
climb hills with excessively slippery or loose
surfaces. Shift your weight forward. Never open
the throttle suddenly or make sudden gear
changes. Never go over the top of a hill at high
speed.
Always follow proper procedures for going
down hills and for braking on hills as described
in this manual. Check the terrain carefully before
you start down any hill. Shift your weight back-
ward. Never go down a hill at high speed. Avoid
going down a hill at an angle that would cause
the vehicle to lean sharply to one side. Go
straight down the hill where possible.
Always follow proper procedures for crossing
the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose
surfaces. Shift your weight to the uphill side of
the ATV. Never attempt to turn the ATV around
on any hill until you have mastered the turning
2-3
2
technique described in this manual on level
ground. Avoid crossing the side of a steep hill if
possible.
Always use proper procedures if you stall or roll
backwards when climbing a hill. To avoid stall-
ing, use the proper gear and maintain a steady
speed when climbing a hill. If you stall or roll
backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up-
hill. Turn the ATV around and remount, following
the procedure described in this manual.
Always check for obstacles before operating in
a new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta-
cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to
reduce the chance of skidding or sliding out of
control.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.
Always use the size and type of tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in-
structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak-
ing.
Do not operate your ATV during darkness un-
less it is equipped with a properly functioning
headlight. Off-road riding is inherently danger-
ous and additionally, off-road trails do not have
streetlights to guide you.
Never maintain an ATV without proper knowl-
edge. Contact an authorized ATV dealer to in-
form you on basic ATV maintenance. Certain
maintenance can only be carried out by certified
staff.
2-4
2
In the event of an accident
1. If serious injuries are incurred, you may be
safer staying next to your vehicle; it may
shield you from oncoming riders. Depending
on your injuries and position in the trail; you
must make a judgment call as to whether you
should move to a position off the trail. If you
have sustained head, neck, or back injuries,
or cannot feel your limbs, you should not
move. Keep your helmet on and remain mo-
tionless. Lie down next to your vehicle and
wait for help.
2. If less serious injuries are incurred and you
can walk, then move to a position off the trail.
Check yourself for injuries and apply first aid
as needed.
3. If your injuries are light, when safe to do so,
move your vehicle off the trail to avoid colli-
sions with oncoming riders. Check for injuries
and apply first aid as necessary. If you can
physically operate your vehicle, inspect your
vehicle. If the vehicle is in safe operating con-
dition and you can safely operate it, restart it
and ride gently back to camp or other known
location where you can receive medical at-
tention. If necessary, contact your riding party
or local authorities to let them know where
you are and what has happened.
In the event of a breakdown
1. If your vehicle will not restart or is not in safe
operating condition, turn off the main switch
and engine stop switch. If the breakdown oc-
curs at twilight or night, leave the main switch
on so that your lights may warn other riders of
your stopped vehicle.
2. Get out of danger. Check for oncoming vehi-
cles and when safe, push your vehicle to the
side of the trail or even off the main trail to
avoid any possible collisions with oncoming
riders. If you cannot move your vehicle by
yourself, when safe, walk to the nearest van-
tage point and signal an oncoming rider to
help you push your vehicle to a safe place off
the trail.
3. Inspect your vehicle for any immediate haz-
ardous conditions. The most obvious hazard-
ous conditions are leaking fuel and
ungrounded or broken wiring. Visually check
for broken wiring and leaking fuel. Leaking
fuel can be confirmed by the odor of gasoline.
2-5
2
4. Once immediate safety hazards are con-
firmed not to exist, you may remove your hel-
met to more closely inspect your vehicle.
Check for external signs of wear, broken
parts, fluid leaks, cracks in the frame, sus-
pension damage, wheel damage, and so on.
Fuel, oil, and coolant usually give off a notice-
able odor.
5. If your vehicle will not restart or if it is unsafe
to ride, then turn off all vehicle systems (en-
gine stop switch, main switch, and fuel cock),
and then signal or go for help.
Aftermarket Parts, Accessories, and Modifica-
tions
While you may find aftermarket products similar in
design and quality to genuine Yamaha accesso-
ries, recognize that some aftermarket accessories
or modifications are not suitable because of po-
tential safety hazards to you or others. Installing
aftermarket products or having other modifica-
tions performed to your vehicle that change any of
the vehicle’s design or operation characteristics
can put you and others at greater risk of serious
injury or death. You are responsible for injuries re-
lated to changes in the vehicle. Keep the following
guidelines in mind, as well as those provided un-
der “Loading” when mounting accessories.
Never install accessories that would impair the
performance of your ATV. Carefully inspect the
accessory before using it to make sure that it
does not in any way reduce ground clearance,
limit suspension travel, steering travel or control
operation.
Accessories fitted to the ATV can create insta-
bility due to improper weight distribution.
Bulky or large accessories may seriously affect
the stability of the ATV.
Certain accessories can displace the operator
from his or her normal riding position. This im-
proper position limits the freedom of movement
of the operator and may limit control ability,
therefore, such accessories are not recom-
mended.
Use caution when adding electrical accesso-
ries. If electrical accessories exceed the capac-
ity of the ATV’s electrical system, an electric
failure could result, which could cause a dan-
gerous loss of lights or engine power.
2-6
2
WARNING
EWB00073
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide,
a deadly gas. Breathing carbon monoxide can
cause headaches, dizziness, drowsiness, nau-
sea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless,
tasteless gas which may be present even if you
do not see or smell any engine exhaust. Deadly
levels of carbon monoxide can collect rapidly
and you can quickly be overcome and unable
to save yourself. Also, deadly levels of carbon
monoxide can linger for hours or days in en-
closed or poorly ventilated areas. If you experi-
ence any symptoms of carbon monoxide
poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.
Do not run engine indoors. Even if you try to
ventilate engine exhaust with fans or open
windows and doors, carbon monoxide can
rapidly reach dangerous levels.
Do not run engine in poorly ventilated or par-
tially enclosed areas such as barns, garages,
or carports.
Do not run engine outdoors where engine
exhaust can be drawn into a building through
openings such as windows and doors.
3-1
3
EBU17681
DESCRIPTION
EBU17691
Left view
1. Front shock absorber assembly compression damping
force adjusting bolt (for fast compression damping)
2. Front shock absorber assembly compression damping
force adjusting screw (for slow compression damping)
3. Front shock absorber assembly spring preload adjusting
nut
4. Engine oil tank filler cap
5. Rear brake fluid reservoir
6. Battery
7. Shift pedal
8. Coolant reservoir
9. Front shock absorber assembly rebound damping force
adjusting screw
789
531 642
3-2
3
EBU17701
Right view
EBU17714
Controls and instruments
TIP
The ATV you have purchased may differ slightly
from the figures shown in this manual.
1. Spark arrester
2. Fuse
3. Rear shock absorber assembly spring preload adjusting
nut
4. Rear shock absorber assembly compression damping
force adjusting bolt (for fast compression damping)
5. Rear shock absorber assembly compression damping
force adjusting screw (for slow compression damping)
6. Fuel tank cap
7. Oil filter element
8. Brake pedal
9. Rear brake light switch
10.Rear shock absorber assembly rebound damping force
adjusting screw
789
1 2 3 4 5
10
6
1. Clutch lever
2. Parking brake lever
3. Handlebar switches
4. Main switch
5. Front brake fluid reservoir
6. Throttle lever
7. Brake lever
21 3 654 7
4-1
4
EBU17737
INSTRUMENT AND CONTROL FUNCTIONS
EBU29912
Main switch
The positions of the main switch are as follows:
“ ” (on)
All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed.
“ ” (off)
All electrical systems are off. The key can be re-
moved. 1. Main switch
OFFON
1
4-2
4
EBU29383
Indicator light and warning lights
EBU17861
Neutral indicator light “ ”
This indicator light comes on when the transmis-
sion is in the neutral position.
EBU29923
Coolant temperature warning light “ ”
This warning light comes on when the engine
overheats. When this occurs, stop the engine as
soon as it is safe to do so and allow it to cool for
10 minutes.
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). The
warning light should come on for a few seconds,
and then go off.
If the warning light does not come on initially when
the key is turned to “ ” (on), or if the warning
light remains on, have a Yamaha dealer check the
vehicle.
NOTICE
ECB00011
The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.
Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage to
the engine.
1. Fuel level warning light “ ”
2. Engine trouble warning light “ ”
3. Coolant temperature warning light “ ”
4. Neutral indicator light “N”
1 2 3 4
4-3
4
EBU29933
Fuel level warning light “ ”
This warning light comes on when the fuel level
drops below approximately 3.4 L (0.90 US gal,
0.75 Imp.gal). When this occurs, refuel as soon as
possible.
The electrical circuit of the warning light can be
checked by setting the engine stop switch to “ ”
and turning the key to “ ” (on). The warning light
should come on for a few seconds, and then go
off.
If the warning light does not come on initially when
the key is turned to “ ” (on), or if the warning
light remains on, have a Yamaha dealer check the
electrical circuit.
EBU29943
Engine trouble warning light “ ”
This warning light comes on or flashes when an
electrical circuit monitoring the engine is not work-
ing correctly. When this occurs, have a Yamaha
dealer check the self-diagnosis system.
The electrical circuit of the warning light can be
checked by turning the key to “ ” (on). The
warning light should come on for a few seconds,
and then go off.
If the warning light does not come on initially when
the key is turned to “ ” (on), or if the warning
light remains on, have a Yamaha dealer check the
electrical circuit.
EBU18065
Handlebar switches
EBU18081
Engine stop switch “ / ”
Set this switch to “ ” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this
1. Light switch “ / /OFF”
2. Engine stop switch “ / ”
3. Start switch “ ”
1
2
3
4-4
4
switch to stop the engine in an emergency situa-
tion. The engine will not start or run when this
switch is set to “ ”.
EBU18102
Start switch “ ”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 6-1 prior
to starting the engine.
EBU18155
Light switch “ / /OFF”
Set this switch to “ ” to turn on the low beams
and the taillight. Set the switch to “ ” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.
NOTICE
ECB00044
Do not use the headlights with the engine
turned off for an extended period of time, oth-
erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery and
recharge it. (See page 8-42.)
EBU18283
Throttle lever
Once the engine is running, pushing the throttle le-
ver will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring-
loaded, the ATV will decelerate, and the engine
will return to an idle any time the throttle lever is re-
leased.
Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
1. Throttle lever
1
4-5
4
EBU18324
Speed limiter
Your ATV is equipped with an adjustable speed
limiter. The speed limiter keeps the throttle from
fully opening, even when the throttle lever is
pushed to the maximum.
1. Loosen the locknut.
2. To increase the maximum engine power
available and the maximum speed of the ATV,
turn the adjusting screw in direction (a). To
decrease the maximum engine power avail-
able and the maximum speed of the ATV, turn
the adjusting screw in direction (b). Do not
turn the adjusting screw out more than 12
mm (0.47 in) or the throttle cable could be
damaged. Always make sure the throttle lever
free play is adjusted to 2.0–4.0 mm (0.08–
0.16 in). (See page 8-27.) WARNING! Im-
proper adjustment of the speed limiter and
throttle could cause throttle cable damage
or improper throttle operation. You could
lose control, resulting in an accident.
[EWB00242]
3. Tighten the locknut.
EBU18383
Clutch lever
The clutch lever is located on the left handlebar
and the ignition circuit cut-off system is incorpo-
rated in the clutch lever holder. To disengage the
clutch, pull the clutch lever toward the handlebar
grip. To engage the clutch, release the clutch le-
ver. The clutch lever should be pulled rapidly and
released slowly for smooth clutch operation. (See
page 6-1 for a description of the ignition circuit
cut-off system.)
1. Locknut
2. Adjusting screw
3. No more than 12 mm (0.47 in)
3
1
2
(a)
(b)
4-6
4
EBU18424
Brake lever
The brake lever is located on the right handlebar.
To apply the front brake, pull the brake lever to-
ward the handlebar grip.
The brake lever is equipped with a position adjust-
ing bolt. To adjust the distance between the brake
lever and the handlebar grip, hold the brake lever
away from the handlebar so it does not contact
the adjusting bolt, loosen the locknut, turn the ad-
justing bolt, and then tighten the locknut.
EBU18433
Brake pedal
The brake pedal is located on the right side of the
ATV. To apply the rear brake, push down on the
brake pedal.
1. Clutch lever 1. Brake lever
2. Locknut
3. Brake lever position adjusting bolt
4. Distance between brake lever and handlebar grip
1
4
2
3
4-7
4
EBU18521
Parking brake lever
Use the parking brake before starting the engine
or parking the ATV, especially on a slope. To apply
the parking brake, move the parking brake lever in
direction (a). To release the parking brake, move
the parking brake lever in direction (b).
1. Brake pedal
1
1. Parking brake lever (locked position)
1. Parking brake lever (unlocked position)
4-9
4
EBU18815
Fuel
Make sure there is sufficient gasoline in the tank.
WARNING
EWB02522
Gasoline and gasoline vapors are extremely
flammable. To avoid fires and explosions and
to reduce the risk of injury when refueling, fol-
low these instructions.
1. Before refueling, turn off the engine and be
sure that no one is sitting on the vehicle. Nev-
er refuel while smoking, or while in the vicinity
of sparks, open flames, or other sources of
ignition such as the pilot lights of water heat-
ers and clothes dryers.
2. Do not overfill the fuel tank. When refueling,
be sure to insert the pump nozzle into the fuel
tank filler hole. Stop filling when the fuel
reaches the bottom of the filler tube. Because
fuel expands when it heats up, heat from the
engine or the sun can cause fuel to spill out of
the fuel tank.
1. Fuel tank cap
1
1. Maximum fuel level
2. Fuel tank filler tube
21
4-11
4
To install the seat
Insert the projections on the front of the seat into
the seat holders and push down on the seat at the
rear. Make sure that the seat is securely fitted.
EBU30051
Adjusting the front shock absorber as-
semblies
These shock absorber assemblies are equipped
with a spring preload adjusting nut, a rebound
damping force adjusting screw, with a compres-
sion damping force adjusting bolt (for fast com-
pression damping), and a compression damping
force adjusting screw (for slow compression
damping).
1. Seat lock lever
1
1. Projection
2. Seat holder
1
2
4-12
4
WARNING
EWB02492
Suspension components become hot during
operation. Never touch the compression
damping force adjusting bolt and screw, the
rebound damping force adjusting screw or
the oil reservoir with your bare hand or skin
until suspension components have cooled.
Always adjust the shock absorber assem-
blies on the left and right side to the same
setting. Uneven adjustment can cause poor
handling and loss of stability, which could
lead to an accident.
NOTICE
ECB00091
Never turn an adjusting mechanism beyond
the minimum and maximum settings.
TIP
Although the total number of clicks or turns of a
damping force adjusting mechanism may not ex-
actly match the following specifications due to
small differences in production, the actual number
of clicks or turns always represents the entire ad-
justing range. To obtain a precise adjustment, it
would be advisable to check the number of clicks
or turns of each damping force adjusting mecha-
nism and to modify the specifications as neces-
sary.
Spring preload
1. Loosen the locknut.
2. Turn the spring preload adjusting nut in direc-
tion (a) to increase the spring preload and
thereby harden the suspension, and in direc-
tion (b) to decrease the spring preload and
thereby soften the suspension.
1. Locknut
2. Spring preload adjusting nut
3. Special wrench
(a)
(b)
2
1
3
4-13
4
TIP
A special wrench can be obtained at a Yamaha
dealer to make this adjustment.
The spring preload setting is determined by
measuring distance A, shown in the illustration.
The shorter distance A is, the higher the spring
preload; the longer distance A is, the lower the
spring preload. With each complete turn of the
adjusting nut, distance A is changed by 1.5 mm
(0.06 in).
3. Tighten the locknut to the specified torque.
NOTICE: Always tighten the locknut
against the adjusting nut, and then tighten
it to the specified torque.
[ECB00082]
Spring preload setting:
Minimum (soft):
Distance A = 302.5 mm (11.91 in)
Standard:
Distance A = 293.0 mm (11.54 in)
Maximum (hard):
Distance A = 282.5 mm (11.12 in)
1. Distance A
Tightening torque:
Locknut:
50 Nm (5.0 m·kgf, 36 ft·lbf)
1
4-14
4
Rebound damping force
Turn the rebound damping force adjusting screw
in direction (a) to increase the rebound damping
force and thereby harden the damping, and in di-
rection (b) to decrease the rebound damping force
and thereby soften the damping.
Compression damping force
Compression damping force (for fast compres-
sion damping)
To increase the compression damping force and
thereby harden the compression damping, turn
the compression damping force adjusting bolt in
direction (a). To decrease the compression damp-
ing force and thereby soften the compression
damping, turn the adjusting bolt in direction (b).
1. Rebound damping force adjusting screw
(a)
(b)
1
Rebound damping setting:
Minimum (soft):
30 click(s) in direction (b)*
Standard:
16 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned in di-
rection (a)
4-15
4
Compression damping force (for slow compres-
sion damping)
To increase the compression damping force and
thereby harden the compression damping, turn
the compression damping force adjusting screw
in direction (a). To decrease the compression
damping force and thereby soften the compres-
sion damping, turn the adjusting screw in direction
(b).
1. Compression damping force adjusting bolt (for fast
compression damping)
Compression damping setting (for fast com-
pression damping):
Minimum (soft):
2 turn(s) out from the fully turned in posi-
tion
Standard:
1 turn(s) out from the fully turned in posi-
tion
Maximum (hard):
Adjusting bolt fully turned in
(a)
(b)
1
1. Compression damping force adjusting screw (for slow
compression damping)
(a)
(b)
1
4-17
4
NOTICE
ECB00091
Never turn an adjusting mechanism beyond
the minimum and maximum settings.
TIP
Although the total number of clicks or turns of a
damping force adjusting mechanism may not ex-
actly match the following specifications due to
small differences in production, the actual number
of clicks or turns always represents the entire ad-
justing range. To obtain a precise adjustment, it
would be advisable to check the number of clicks
or turns of each damping force adjusting mecha-
nism and to modify the specifications as neces-
sary.
Spring preload
1. Remove the cowling. (See page 8-10.)
2. Remove the clip from the hose holder, re-
move the bolt, and then move the blow-by
gas chamber away from the vehicle.
3. Loosen the clamp screw at the air filter case
side.
1. Hose holder
2. Clip
3. Bolt
4. Blow-by gas chamber
2
34
1
Produktspezifikationen
| Marke: | Yamaha |
| Kategorie: | Quad |
| Modell: | YFZ450R (2016) |
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