True Fuse XL-0400 Bedienungsanleitung

True Nicht kategorisiert Fuse XL-0400

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Seite 1/55
OWNER’S
MANUAL
Model # FUSE XL-0400
Revision 021820
Fuse XL-0400
Inner/Outer igh
Strength
Fuse XL-0400
Page # 2 of 55
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
IMPORTANT:
All products shown are prototype. Actual product delivered may vary.
Product specications, features & soware are subject to change without notice.
For the most up-to-date owners manual please visit www.truetness.com.
For documents in additional languages please visit www.truetness.com/resources/document-library/
IMPORTANTE:
Todos los productos mostrados son prototipos. La realidad el producto suministrado puede diferir.
Especicaciones de productos, características y soware están sujetas a cambios sin previo aviso.
Para la más actualizada de este manual del propietario, por favor visite www.truetness.com
Para los documentos en otros idiomas, por favor visite www.truetness.com/resources/document-library/
IMPORTANT: Tous les produits présentés sont prototype. Le produit réel livré peut varier. Spécications du
produit, caractéristiques et logiciels sont sujettes à modication sans préavis. Pour la plus à jour le manuel du
propriétaire s'il vous plaît visitez www.truetness.com. Pour documents dans des langues supplémentaires,
veuillez www.truetness.com/resources/document-library/ de visite
重要提示: 显示所有产品的原型。实际交付的产品可能有所不同产品规格功能和软件如有更改恕不另
行通知迄今为止对于大多数的使用说明书请访问www.true󽘀tness.com 对于其他语言的文档请访问
www.true󽘀tness.com/resources/document-library/
ھام:
جمیع المنتجات المعروضة ھي النموذج. قد تختلف المنتج الفعلي تسلیمھا.
مواصفات المنتج، والمیزات والبرامج قابلة للتغییر دون إشعار.
لمعظم ما یصل حتى الآن دلیل المالك یرجى زیارة www.truetness.com.
للمستندات في لغات إضافیة، یرجى زیارة www.truetness.com/resources/document-library/
WICHTIG: Alle hier gezeigten Produkte sind Prototypen. Das tatsächliche Produkt ausgeliefert wird, kann
variieren. Produkt-Spezikationen, Funktionen und Soware können sich ohne vorherige Ankündigung
ändern. In den meisten Fällen bis zu Bedienungsanleitung Bisher besuchen Sie bitte www.truetness.com. Für
Dokumente in weiteren Sprachen nden Sie unter www.truetness.com/resources/document-library/
BELANGRIJK: Alle getoonde producten zijn prototype. Daadwerkelijke product geleverd kan verschillen.
Product specicaties, eigenschappen & soware zijn onderhevig aan verandering zonder kennisgeving. Voor
de meest actuele handleiding van de eigenaar kunt u terecht www.truetness.com. Voor documenten in andere
talen kunt u terecht op www.truetness.com/resources/document-library/
ВАЖНО: Все товары указаны прототипа. Фактический продукт, поставляемый могут отличаться.
Технические характеристики, особенности и программного обеспечения могут быть изменены без
предварительного уведомления. Для получения самой последней на сегодняшний день руководство по
эксплуатации пожалуйста, посетите www.truetness.com
.Для документов на другие языки, пожалуйста, посетите www.truetness.com/resources/document-library/
Page # 3 of 55
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
A MESSAGE TO OUR CUSTOMERS
Frank Trulaske began TRUE Fitness® over thirty-ve year ago with the simple philosophy of delivering superior
tness products, service, and support. Today, TRUE is the global leader in premium tness equipment for the
commercial and residential markets. Our goal is to be the leader in technology, innovation, performance, safety
and style. TRUE has received many awards for its product over the years and remains the benchmark for the
industry. Fitness facilities and consumers invest in TRUE products for their durable commercial platforms used
in all its products, both commercial and residential alike.
e proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line
of extraordinary cardio and strength equipment. As a result, people all over the world are beneting from the
TRUE experience. Innovation across the full product line has made TRUE successful and is a trademark of the
TRUE heritage. TRUE’s patented Heart Rate Control technology is just one of the remarkable ways we deliver
simple and superior performance every user can enjoy, and most importantly, use to achieve personal health and
tness goals.
At the heart of our success is the relentless and systematic life testing of both our products and their components.
We have dedicated employees who understand our philosophy is to deliver the best products in the world.
Our goal is to deliver the worlds best premium equipment for our customers’ health and tness solutions.
Strength
Fuse XL-0400
Page # 4 of 55
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Table of Contents
CHAPTER 1: SAFETY INSTRUCTIONS 5 ..........................................................................................................................
COMMERICAL MAINTENANCE SCHEDULE: 9 .....................................................................
CHAPTER 2: ASSEMBLY GUIDE 10 ...................................................................................................................................
MACHINE SPECIFICATIONS: 10 .................................................................................................
REQUIRED TOOLS: 11 ....................................................................................................................
COMPLIANCES: 11 ..........................................................................................................................
PRE-ASSEMBLY CHECKLIST: 12 ..................................................................................................
ASSEMBLY STEPS: 14 ......................................................................................................................
CHAPTER 3: CARE & MAINTENANCE 48 .......................................................................................................................
DAILY INSPECTION & MAINTENANCE: 48 .............................................................................
WEEKLY INSPECTION & MAINTENANCE: 48 ........................................................................
OTHER SCHEDULED PREVENTIVE MAINTENANCE: 49 ...................................................
CLEANING THE EQUIPMENT: 49 ..............................................................................................
CABLE INSPECTION & MAINTENANCE: 50 ............................................................................
CHAPTER 4: CUSTOMER SERVICE 52 ..............................................................................................................................
CONTACTING SERVICE: 52 ..........................................................................................................
CONTACTING SALES: 52 ...............................................................................................................
REPORTING FREIGHT OR PARTS DAMAGE: 53 .....................................................................
CHAPTER 5: ADDITIONAL INFORMATION: 54 ............................................................................................................
Page # 5 of 55
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
CHAPTER 1: SAFETY INSTRUCTIONS
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1. Review all and understand of the warning labels fixed af to this machine and on the facility
safety gn. si
2. Be certain tha operationt the machine is derstood efore is un b it used. Refer to the
instructional ocedure rp label affixed to e machine. th
3. Make sure all users r a e properly rained on w t ho to use this equipment. If this machine is
being used in a commercial setting, users may not end have cess his wners ac to t o m anual. It is
the responsibility of o the facility t instruct users as to the proper usag the equipment ase of well
as making ware of potential 0 lbs them a hazards. aximum user weight M is 30 (136 kg) unless
otherwise stated in the manual.
4. Use ea machine onlych for the intended exercise. Do not allow anyone to invent not exercises
in the nstructional ocedure or e ntended se Label.cluded on i rp label th i u
5. Do not modify the machine.
6. This andards or equipment meets industry safety st f sta e bility when used for th intended
exercise. w straps, istanceDo not allo res bands or other means tached the to e b at to framework
of is chine ight sult th ma to perform stretching or body we ex caercises. This n re in machine
instability and lead to serious crushing injuries.
7. Keep children away his quipment. from t e Adults should closely supervise use by teenagers.
8. It is recommended that a thorough medical exam users receive before mmencing co an
exercise ogram. ssues viewed ensure ght pr All medical i should be re to that wei training ll wi not
aggravate e-existing pr medical conditions.
9. If the machine appears damaged or inoperable, staff contact a facility member to place an
OUT OF ORDER, DO NOT USE” sign on the machine use until it is repaired. Only TRUE
supplied replacement components to service this machine.
10.
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nstruct ngling clothes users not oose or rto wea l da or have ging headphone wires han
when using this equipment.
11. Do ree mmed ssemblies ourself is use jury. not attempt to f any ja a by y as th may ca in
12. On Plate nd Free Weight Loaded a machines:
12a. Use of spotter(s). Instruct users to seek the advice of the facility staff as to the
appropriate use of spotters when lifting. More than one spotter may be required
depending on amount ng ted. up the of weight bei lif
12b. sers to ates venly Instruct u load weight pl e and carefully to avoid tipping equipment
an juries.d crushing in
12c. the machine If is equipped with safety stops or catches, inspect them d verify their an
proper operation before use and make sure they are securely in place before using or
exiting the machine. Be certain members are instructed on how to operate and adjust
Page # 6 of 55
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
12d. This equipment is designed for standard olympic size weight plates with a 50mm bore
(1.9”).
12e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is
45 lbs. (25 kg.).
13. On Selectorized and Cable equipped machines:
13a. Do not allow users to perform any exercise by holding the end of the cable and/or the
cable end fitting. Use only appropriate handles or attachments properly connected to
the cable end.
13b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if
the top plate or weight stack is pinned in a raised position. Use an assistant and
carefully return the machine to the proper position with the cap plate resting on the top
weight. Inspect the entire length of the cable to ensure that it is properly seated in all
of the pulley grooves.
13c. Do not allow the use of weight plates or dumbbells to be used as a means to add
additional weight acks. Use only the to e th weight st TRUE adder weight stem sy
specifically or designed f the machine.
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1. Read is stallation nual th ni am entirely before assembling this quipment. e
2. Verify at th there is adequate space surrounding this piece of equipment for safe access and
operation. Installation must eet m ADA requirements or accessibility. f
3. Install this piece of equipment on a solid level surface that does not viat de e more than 1/8”
over a 10’ distance (or defin as ed and equired by local building r and architectural codes.)
4. TRUE strongly mends recom that all vent equipment be anchored to he floor to t pre movement
and crease ability. in st
Due to e wide of flooring e unit be installed, th variation on which th can contact a
qualified contractor to f determine an appropriat fasteninge s fystem or your loor.
Use 3/8” diameter hardware (10 mm) to an thchor e machine. ve Anchors should ha a
minimum pull orce of 220 (110 out f lb kg) for each sition. po
When e attaching th machine to the floor, if there is p between e a ga th machine foot
and no is the floor, do t emoveuse the anchor t ro the gap as th can cause the
machine e to e shim tweenfram deform. Instead, plac a be the bottom of the foot and
the oor, then tighten chor. fl the an
Anchoring holes are provided on f hthe feet o t e frame. All anchoring locations must
be used when nchoring th a e equipment to he floor. t
5. DO NOT install any fitness equipment near a pool, hot tub or other damp locations. Corrosion
caused by hese locations can installation in t l oead t premature failure of components.
6. Be re sing this machine. su all hardware ght before is ti u
7. Some assembly materials may come pre ssembled in the carton. Refer to Chapter 2: a
Assembly Guide for instructions on disassembling assembly materials where appropriate
before beginning assembly .
Page # 7 of 55
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
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1. Refer to the amintenance hedule cs table in this manual for when to perform maintenance.
2. Check the m LY b function of your achine DAI y verifying the following:
If iequipped with cables, nspect cables and end fittings for any gns of wear. si
Replace if worn, frayed or, damaged with TRUE replacement components.
Verify at ssible arried th all adjustments are po and c out with ease. Make re that su
each in ach adjustment p inserts completely into e position without binding.
Verify at fety th sa catches and ops ar st e in proper working der an aged. or d eng
Verify at formed th the exercise is per smoothly, free of noise, and/or binding.
n is nIf equipped with a weight stack, verify that the proper weight ector sel pi i place.
3. Check the function of your achine WEEK m LY y b verifying the following:
Nuts, Bolts, heck tightness weekly. ardware has become and asteners: F c If any h
loose, retighten se Loctite it, u
Th 242 .readlocker , or both
Frames and Lifting Arms: In unction. eplacespect weekly for integrity and f R any
component at of wear. Us first signs e only omponents.TRUE supplied c
4. Replace any warning label at the first sign ar. Labels and of we the acility afety ign f s s may be
obtained from TRUE.
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FLAT HEAD SCREW
BUTTON HEAD SCREW
HEX HEAD SCREW
SOCKET HEAD SCREW
1 2 3 4 5
Page # 8 of 55
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
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Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your
facility must establish written guidelines for preventative maintenance and keep written or online
records of the maintenance performed on these products. As a minimum, the items presented in
the SAFETY section of this document and the items that follow here, should be included in your
maintenance program.
1. Cables (If equipped): nspecti end for re length fittings daily wear. Inspect the enti of the
cable weekly. Replace nd an nual cables at the first sign of wear a on an basis. If the cable
tension has been adjusted be certai cable nut is, n that the tight.
2. Nuts, lts, Bo and Fasteners: ch yeck tightness weekly. If an hardware has become loose,
retighten and/or use Loctite
TM
brand Threadlocker 242. Be sure all hardware is ght ti before
using the machine.
3. Safety tches: ches, eir Ca inspect cat stop ods nd r a th associated kly. fasteners wee Tighten
any ose hardware nd replace mponents st lo a any co at fir signs of wear.
4. Frames: weat, sinfecting sprays nd pills an ad to orrosions di a s c le c w a ohich m y lead t
premature failure of components. Wip oth and drye achinesall m down with mp a da cl
completely h y. This includes hrome eac da painted parts, c parts and upholstered pads.
5. Painted and chrome plated parts: use mple Si Green with a dilusion of 32:1 or similar
cleaner for light dirt and grime. Use Turtle ax Polishing a good W Compound or car polish to
remove vier hea dirt and acquer grease ell as w as for polishing. DO NOT use solvents, l
t rhinner, acetone o finger na oved il polish remover. uffs and rks that For sc ma are not rem
by n the above methods use a soft re scrub cleanser. Make su all parts are dry upo
completion.
6. Weight ack nclosures shrouds : st e ( )(If Equipped) wipe down with damp cloth a as needed.
7. Exercise nstruction abels: nd water i l clean with soap a as needed.
8. Guide rods equipped)(If : wipe all dirt and dust from the guide rods before applying a light
application of Tri-Flow
TM
or o sther teflon pray lubricant. Spray the Tri-Flow
TM
on a rag and
then wipe the guide rods ith w the ag. r DO NOT se u oil ubricants l such as WD-40. Caution: ri- T
Flow
TM
will st ain carpet d clothing. an
9. Bronze ushings: heck b c monthly for signs of wear and replace as needed.
10. Linear aring Be Shafts: wipe any accumulation of dust r othe m the o r contaminants fro
shafts on a weekly asis. hin b Apply a t layer eflon of a T ® (PTFE) grease on a weekly basis.
TRUE recommends Magnalube® brand.
11. When replacing any component, use only TRUE supplied parts.
12. Be ti sure all hardware is ght before using the machine.
Retain hese instructions t for future reference.
If you have any questions, dealer do not hesitate ontact your to c TRUE or TRUE Fitness Technology
at r @ fitness.com. (800)883-8783 o service true
Page # 9 of 55
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
DAILY WEEKLY MONTHLY 6 MONTHS ANNUALLY
INSPECT: Cables for wear, tension, and
proper connection if equipped. X
INSPECT: All nuts and bolts and tighten if
needed. X
INSPECT: All anti-slip surfaces and replace
as needed. X
INSPECT: All adjustment pins, weight stack
pins, set screws, gas shocks, snap links, and
pulleys if equipped.
X
INSPECT: All accessory bars and handles. X
INSPECT: All safety and instructional
decals. X
INSPECT: All weight stack shields if
equipped. X
CLEAN: Guide rods and lubricate with a
teon lubricant if equipped. X
CLEAN: Upholstery X
LUBRICATE: Pivot bearings and linear
bearings. X
REPLACE: Cables if equipped. X
COMMERICAL MAINTENANCE SCHEDULE
Page # 10 of 55
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
CHAPTER 2: ASSEMBLY GUIDE
MACHINE SPECIFICATIONS:
Features
Standard weight stack: 10-170 lb. (4.5-77 kg.) with 10 lb. weight plate increments.
Optional weight stack: 10-250 lb. (4.5-113 kg.) with 15 lb. weight plate increments.
17 vertical position adjustments
Weight of assembled machine: 561 lb. (255 kg.) with 170 lb. weight stack; 641 lb. (291kg.) with 250 lb.
optional weight stack.
Floor loading:
For standard 170 lb. stack it is 33 lb/2 (159 kg/m)
For optional 250 lb. stack it is 37 lb/ (182 kg/m2)
73"
57”
67”
Page # 11 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
REQUIRED TOOLS:
Ratchet Handle
9/16” Socket
8 mm Hex Bit Socket
Adjustable Wrench
(1” Maximum Jaw Capacity)
Allen Wrench (supplied):
4 mm
8 mm
Rubber Mallet
Phillips Head Screw Driver
COMPLIANCES:
is equipment complies with all tness product standards. For a complete list of compliances, please visit www.
TrueFitness.com.
Page # 12 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
PRE-ASSEMBLY CHECKLIST:
Carton One Contents Item Part Number Description Quantity
1 FUS-00RS101XBK REAR SHROUD 1
2 FUS-00FS101XBK FRONT SHROUD 1
3 FUS-00UP500XBK UPRIGHT ASSEMBLY 1
4 FUS-00GR001 GUIDE ROD 2
5 FUS-00TC002BK BACK TOP CAP 1
6 FUS-04TC001XBK FRONT TOP CAP 1
7 9005BPD000XBK BACK PAD 1
8 FUS-00TC004BK TOP CAP 1
9 FUS-00MT001 TOP CAP PAD 1
10 LPPAD04000XBK SEAT PAD 1
11 PAD-TH001-00XBK THIGH PAD 1
Note: Hardware item
numbers on the tooling card
may not match the harware
item numbers shown in the
owner’s manual.
Page # 13 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
PRE-ASSEMBLY CHECKLIST:
Carton Two Contents Item Part Number Description Quantity
1 TRXL2-04MF650XBK SEAT FRAME ASSY 1
2 TRXL2-04CL000XBK THIGH ARM LINKAGE 1
3 TRXL2-04MF600XBK MAIN FRAME 1
4 FS52-ADJ-100XBK LEG ADJUSTMENT PLATE 1
5 TRXL2-04AX000BK LEFT LEG AXLE 1
6 TRXL2-04PA800XBK PULLEY PIVOT ARM 1
7 FUS-00TP016XBK 16 WT TOP PLATE 1
8 TRXL2-04PA700XBK RIGHT THIGH ARM ASSY 1
9 TRXL2-04PA600XBK LEFT THIGH ARM ASSY 1
10 TRXL2-04PA400XBK THIGH PAD ASSEMBLY 2
11 TRXL2-04CAM00BK CAM PULLEY WELDMENT 1
12 TRXL2-04CV015BK RIGHT FRAME COVER 1
13 TRXL2-04CV100BK LEFT FRAME COVER 1
14 TRXL2-04SP510BK MAIN FRAME STOP ASSY 1
15 TRXL2-04CB000X CABLE 1
16 7XL2-0400HW FUSE 400 HARDWARE PACK 1
Note: Hardware item
numbers on the tooling card
may not match the harware
item numbers shown in the
owner’s manual.
Page # 14 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 1A (Main Frame):
Route the weight stack cable through the
main frame.
Note: Secure weight stack cable ends to
ensure no tripping hazards until machine
is fully assembled.
Assemble the main frame and upright
assembly using the identied hardware.
Note: Do not fully tighten main frame and
upright assembly hardware until step 20B
(Front and Back Shrouds).
Item Part Number Description Quantity
1 TRXL2-04CB000X CABLE 1
2 C 754C FLAT WASHER 3/8” 4
10 C 749 LOCK WASHER 3/8” 4
11 C 623 SH BOLT, 3/8”-16, 1” 4
12 FUS-00UP500XBK UPRIGHT ASSEMBLY 1
13 TRXL2-04MF600XBK MAIN FRAME 1
Page # 15 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 1B (Main Frame):
Route the cable as shown ensuring the
cable is seated above the pulley in the
pulley groove.
Note: e pulley wheel shown in the
callout below is pre-assembled to the
main frame and must be temporairly
removed to route the cable above it.
Item Part Number Description Quantity
12 FUS-00UP500XBK UPRIGHT ASSEMBLY 1
13 TRXL2-04MF600XBK MAIN FRAME 1
Page # 16 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 2 (Pulley Assembly):
Assemble the pulley using the
hardware identied as shown below.
Before tightening the pulley hardware,
make sure that the cable is seated in the
pulley groove.
Item Part Number Description Quantity
2 C 626 SH BOLT, 3/8”-16, 1-3/4” 1
10 B 900 PULLEY, 4-1/2” 1
11 C 754C FLAT WASHER 3/8” 2
16 C 766A LOCK NUT, 3/8”-16 1
Page # 18 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 4A (Le igh Arm Assembly):
Insert the bottom axle end of the le leg axle into
the identied hole on the lower, le frame cover.
Note: Ensure the orientation of the pulley pivot
arm stop tab and cam pulley weldment stop as
shown below.
Item Part Number Description Quantity
13 TRXL2-04MF600XBK MAIN FRAME 1
Page # 20 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 5 (Right igh Arm Assembly):
Position the right thigh arm
assembly over the lower, right
frame cover as shown below.
Note: Assembly items from Step
3 (Le igh Arm Assembly)
through Step 4B (Le igh Arm
Assembly) not shown for clarity
in this assembly step.
Item Part Number Description Quantity
25 TRXL2-04PA700XBK RIGHT THIGH ARM ASSY 1
Page # 21 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 6A (Seat Frame Assembly):
Position the seat frame assembly
over the le and right thigh arm
assemblies and main frame as
shown below.
Item Part Number Description Quantity
25 TRXL2-04MF650X SEAT MAIN FRAME ASSY 1BK
Page # 22 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 6B (Seat Frame Assembly):
Align the bracket holes on the seat
frame assembly and main frame and
assemble using the identied hardware.
Item Part Number Description Quantity
3 C 754C FLAT WASHER 3/8” 3
8 TRXL2-04MF603BK MAIN FRAME 1
10 C 749 LOCK WASHER 3/8” 3
11 C 623 SH BOLT, 3/8”-16, 1” 3
Page # 23 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 6C (Turnbuckle):
Adjust each eye-hook end of the
turnbuckle to achieve an overall
turnbuckle length of approximately
7½”. is will determine the
resting position of both thigh arm
assemblies.
Secure the turnbuckle to the le and
right thigh arm assemblies using the
identied hardware.
Item Part Number Description Quantity
12 C1088 SH BOLT M12 X 50mm 2
15 SD0097 NYLON LOCK NUT, M12 2
16 C1089 FLAT WASHER,13mm ID x
26mm OD
2
17 TRXL2-04CL000XBK TURNBUCKLE 1
Page # 24 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 7 (Main Frame Stop Assembly):
Assemble the main frame stop assembly
to the main frame using the identied
hardware as shown below.
Note: e initial orientation for securing
the main frame stop assembly to the main
frame is determined by the locator holes
position relative to the user’s seated position
in the machine as shown below.
Item Part Number Description Quantity
14 C 623 SH BOLT, 3/8”-16, 1” 2
17 C 749 LOCK WASHER 3/8” 2
18 C 754C FLAT WASHER 3/8” 2
19 TRXL2-04SP510BK MAIN FRAME
STOP ASSY
1
Page # 25 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 8 (igh Pad Assembly):
Align the thigh pad assembly shas
with the le and right thigh arm
assembly housings and assemble
using the identied hardware.
Item Part Number Description Quantity
19 C 678 SH BUTTON BOLT, 3/8”-
16, 1”
2
20 TRXL2-04PA400XBK THIGH PAD ASSY 2
21 C 749 LOCK WASHER 3/8” 2
22 C 962 FLAT WASHER,
M10.5 X 38mm
2
Page # 26 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 9A (Upright Assembly):
Insert the guide rods into the
designated
holes in the upright assembly.
Place the weight bumper, at washer,
weight plates, and weight top plate on
to the guide rods in the order shown
below.
Item Part Number Description Quantity
4 FUS-00WB001 RUBBER BUMPER 2
5 C 757A WEIGHT STACK SPACER 2
6 FUS-00GR001 GUIDE ROD 2
11 FUS-00UP500XBK UPRIGHT ASSY 1
13 FUS-00TP016XBK 16 WT TOP PLATE 1
14 S 501 WEIGHT PLATE 16
Page # 27 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Secure the guide rods to the upright
assembly using the identied hardware
as shown below.
Item Part Number Description Quantity
17 C 417 HH BOLT, 1/4”-20, 2-1/2” 2
18 C 752 FLAT WASHER 1/4” 4
19 C 740 NYLON LOCK NUT, 1/4”-20 2
ASSEMBLY STEPS:
Step 9B (Guide Rods):
Page # 28 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 10A (Pulley Assembly):
Assemble the pulley using the
hardware identied as shown below.
Before tightening the pulley hardware,
make sure that the cable is seated in the
pulley groove.
Item Part Number Description Quantity
2 B 900 PULLEY, 4-1/2” 1
12 C 626 SH BOLT, 3/8”-16, 1-3/4” 1
15 C 766A LOCK NUT, 3/8”-16 1
16 C 754C FLAT WASHER 3/8” 2
Page # 29 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Secure the cable bolt to the weight stack top plate as shown below. Refer to page 57 “Cable Tension” in Chapter 3:
Care & Maintenance for additional information on this step.
ASSEMBLY STEPS:
Step 10B (Cable End Bolt):
Cable Bolt
Cable Nut
Top Plate
1” (25.4 mm)
M aximum
Page # 30 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 11A (Cable Routing):
Route the cable as shown below.
Note: e image below is a general
reference for overall cable routing.
Item Part Number Description Quantity
1 TRXL2-04CB000X CABLE 1
Page # 32 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 12 (Pulley Assembly):
Assemble the pulleys using the
hardware identied as shown below.
Before tightening the pulley hardware,
make sure that the cable is seated in the
pulley groove.
Item Part Number Description Quantity
2 B 900 PULLEY, 4-1/2” 3
5 C1086 SH BUTTON BOLT,
3/8”-16, 1-3/4”
2
8 C 754C FLAT WASHER 3/8” 3
9 C 749 LOCK WASHER 3/8” 3
Page # 33 of 55
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0400
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
ASSEMBLY STEPS:
Step 13 (Pulley Assembly):
Assemble the pulley using the
hardware identied as shown below.
Before tightening the pulley hardware,
make sure that the cable is seated in the
pulley groove.
Item Part Number Description Quantity
3 B 900 PULLEY, 4-1/2” 1
4 C 754C FLAT WASHER 3/8” 2
5 C1087 SH BUTTON BOLT
3/8”-16 X 4”
1
7 C 766A NYLON LOCK NUT,
3/8”-16
1


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Modell: Fuse XL-0400

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