Ozito AGL-9100U Bedienungsanleitung
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AGL-9100U
WHATâS IN THE BOX
Angle Grinder
Cutting & Grinding
Inner & Outer Flange
MAINTENANCE
DESCRIPTION OF SYMBOLS
TROUBLESHOOTING
⢠Keep the ventilation vents of the angle grinder clean at all times, if possible,
prevent foreign matter from entering the vents.
⢠The grease in the gearbox will require replacement / replenishment after
extensive use of the grinder. Please see a qualiîżed electrical repairer to
provide this service.
⢠After each use, blow air through the angle grinder housing to ensure it is
free from all dust particles which may build up. Build up of dust particles may
cause the angle grinder to overheat and fail.
⢠If the enclosure of the angle grinder requires cleaning, do not use solvents but
a moist soft cloth only. Never let any liquid get inside the angle grinder; never
immerse any part of the angle grinder into a liquid.
Carbon Brushes
When the carbon brushes wear out, the angle
grinder will spark and/or stop. Discontinue use as
soon as this happens. They should be replaced
prior to recommencing use of the angle grinder.
Carbon brushes are a wearing component of the
angle grinder therefore not covered under warranty.
Continuing to use the angle grinder when carbon
brushes need to be replaced may cause permanent
damage Carbon brushes will wear out after many uses but when the carbon
brushes need to be replaced, take the angle grinder to an electrician or a power
tool repairer for a quick and low cost replacement. Always replace both carbon
brushes at the same time.
Note: Ozito Industries will not be responsible for any damage or injuries caused
by the repair of the angle grinder by an unauthorised person or by mishandling
of the angle grinder.
Sparking visible through the housing air vents
A small amount of sparking may be visible through the housing vents.
This is normal and does not indicate a problem.
Excessive sparking visible through the housing air vents and/or
the angle grinder failing to operate
May indicate the carbon brushes have worn out and need
to be replaced. Carbon brushes should only be replaced
by a qualiîżed electrician or power tool repairer.
Guard lever will not close
The guard nut may be over tightened. Loosen guard nut slightly and try
to close guard lever again.
Guard lever closes but doesnât securely fasten guard/ the guard
rattles or moves during tool use
The guard nut may not be tight enough. Tighten the guard nut and then
close the guard lever.
SPARE PARTS
ANGLE GRINDER SAFETY WARNINGS
Before you connect the equipment to the mains supply make sure that the data on the rating plate are
identical to the mains data.
This tool is double insulated therefore no earth wire is required.
If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord available
through the service organization.
Note: Double insulation does not take the place of normal safety precautions when operating this tool. The
insulation system is for added protection against injury resulting from a possible electrical insulation failure
within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the
extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not
suitable for the power input of the tool or which is damaged or defective may result in a risk of îżre and electric
shock.
WARNING!
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in
electric shock, îżre and/or serious injury.
Save all warnings and instructions for future reference. The term âpower toolâ in the warnings refers
to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. îDoînotîoperateîpowerîtoolsîinîexplosiveîatmospheres,îsuchîasîinîtheîpresenceîofîîammableî
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodiîżed plugs and matching outlets will
reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase
the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)
protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do
notîuseîaîpowerîtoolîwhileîyouîareîtiredîorîunderîtheîinîuenceîofîdrugs,îalcoholîorîmedication. A
moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce
personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your
îżnger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool
will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the power tool. Power tools are dangerous in the hands
of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and
any other condition that may affect the power toolâs operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking
into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
5. Service
a. îHaveîyourîpowerîtoolîservicedîbyîaîqualiîżedîrepairîpersonîusingîonlyîidenticalîreplacementî
parts. This will ensure that the safety of the power tool is maintained.
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
Pin Spanner
ANGLE
GRINDER
230mm (9â) 2400W
ORIGINAL INSTRUCTIONS
SPECIFICATIONS
Rated Voltage: 230-240V ~50Hz
Motor: 2400W
Rated Speed: 6,000/min
Cutting Diameter: 230mm
Spindle: M14
Bore: 22mm
Grinding Disc Thickness: 6mm
Weight: 5.8kg
ozito-diy.co.uk
WARNING!
Safety instructions for all operations
Safety Warnings common for Grinding or Abrasive Cutting-Off Operations:
a) This power tool is intended to function as a grinder or cut-off tool. Read all safety warnings, instructions, illustrations and
specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious
injury.
b) Operations such as sanding or wire brushing are not recommended to be performed with this power tool. Operations for
which the power tool was not designed may create a hazard and cause personal injury.
c) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the
accessory can be attached to your power tool, it does not assure safe operation.
d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories
running faster than their rated speed can break and fly apart.
e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool.
Incorrectly sized accessories cannot be adequately guarded or controlled.
f) The arbour size of wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool.
Accessories with arbour holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively
and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks,
backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped,
inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and
bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged
accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate,
wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye
protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of
filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective
equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
j) Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may
contact hidden wiring or its own cord. Cutting accessory contacting a âliveâ wire may make exposed metal parts of the power tool
âliveâ and could give the operator an electric shock.
k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may
be pulled into the spinning accessory.
l) Never lay the power tool down until the accessory has come to a complete stop. The spinning
accessory may grab the surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into your body.
n) Regularly clean the power toolâs air vents. The motorâs fan will draw the dust inside the housing and
excessive accumulation of powdered metal may cause electrical hazards.
o)îDoînotîoperateîtheîpowerîtoolînearîîammableîmaterials. Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
Further safety instructions for all operations
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other
accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the
uncontrolled power tool to be forced in the direction opposite of the accessoryâs rotation at the point of the
binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out.
The wheel may either jump toward or away from the operator, depending on direction of the wheelâs movement
at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
a) Maintainîaîîżrmîgripîonîtheîpowerîtoolîandîpositionîyourîbodyîandîarmîtoîallowîyouîtoîresistîkickbackî
forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during
start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will
propel the tool in direction opposite to the wheelâs movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss
of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent
kickback and loss of control.
Additional safety instructions for grinding and cutting-off operations
SafetyîWarningsîSpeciîżcîforîGrindingîandîAbrasiveîCutting-OffîOperations
a)îUseîonlyîwheelîtypesîthatîareîrecommendedîforîyourîpowerîtoolîandîtheîspeciîżcîguardîdesignedîforî
the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are
unsafe.
b) The guard must be securely attached to the power tool and positioned for maximum safety, so the
least amount of wheel is exposed towards the operator. The guard helps to protect the operator from broken
wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
c) Wheels must be used only for recommended applications. For example: do not grind with the side of
cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels
may cause them to shatter.
d)îAlwaysîuseîundamagedîwheelîîangesîthatîareîofîcorrectîsizeîandîshapeîforîyourîselectedîwheel.î
Proper wheel îanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off
wheels may be different from grinding wheel îanges.
e) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not
suitable for the higher speed of a smaller tool and may burst.
Additional safety instructions for cutting-off operations
a) Do not âjamâ the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth
of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the
cut and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of
operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power
tool directly at you.
c) When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold
the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off
wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective
action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully
re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback.
Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the
line of cut and near the edge of the workpiece on both sides of the wheel.
f) Use extra caution when making a âpocket cutâ into existing walls or other blind areas. The protruding
wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.
Cutting & Grinding Guard
WARRANTY
OZITO UK Unit 9 Stadium Court, Wirral International Business Park, Plantation Road, Bromborough, Wirral, CH62 3QG 0716
All of our products undergo strict quality checks to ensure that they reach
you in perfect condition. In the unlikely event that your device develops a
fault, please contact our service department at the address shown on this
guarantee card. You can also contact us by telephone using the customer
service number shown. Please note the following terms under which
guarantee claims can be made:
1. These warranty terms regulate additional warranty services, which the
manufacturer mentioned below promises to buyers of its new products
in addition to their statutory guarantee claims are not affected by this
guarantee. Our guarantee is free of charge to you.
2. The warranty services only covers defects due to material or
manufacturing faults on a product which you have bought from the
manufacturer mentioned below are limited to either the rectiîżcation of said
defects on the product or the replacement of the product, whichever we
prefer.
Please note that our devices are not designed for use in commercial, trade
or professional applications. A guarantee contract will not be created if the
device has been used by commercial, trade or industrial business or has
been exposed to similar stresses during the guarantee period.
3. The following are not covered by our guarantee:
- Damage to the device caused by a failure to follow the assembly
instructions or due to incorrect installation, a failure to follow the operating
instructions (for example connecting it to an incorrect mains voltage or
current type) or a failure to follow the maintenance and safety instructions
or by exposing the device to abnormal environmental conditions or by lack
of care and maintenance.
- Damage to the device caused by abuse or incorrect use (for example
overloading the device or the use or unapproved tools or accessories),
ingress of foreign bodies into the device (such as sand, stones or dust,
transport damage), the use of force or damage caused by external forces
(for example by dropping it).
- Damage to the device or parts of the device caused by normal or natural
wear or tear or by normal use of the device.
4. Your Product is guaranteed for a period of 36 months from the original
date of purchase and is intended for DIY (Do It Yourself) use only. Lithium
Ion batteries and chargers are covered by a 12 month warranty. Warranty
excludes consumable parts. Guarantee claims should be submitted
before the end of the guarantee period within two weeks of the defect
being noticed. No guarantee claims will be accepted after the end of the
guarantee period. The original guarantee period remains applicable to the
device even if repairs are carried out or parts are replaced. In such cases,
the work performed or parts îżtted will not result in an extension of the
guarantee period, and no new guarantee will become active for the work
performed or parts îżtted. This also applies if an on-site service is used.
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST
RETURN THE PRODUCT TO THE PLACE OF PURCHASE WITH YOUR
REGISTER RECEIPT.
Please refer to the restrictions of this warranty concerning wearing parts,
consumables and missing parts as set out in the service information in
these operating instructions.
CUSTOMER SERVICE HELPLINE
GB: 0151 294 4488
IRL: 1850 882711
Ozito-diy.co.uk
Volts V Hz Hertz
~ Alternating current W Watts
/min Revolutions or
reciprocation per minute
Double insulated Read instruction manual
Always wear gloves
Wear eye protection
Always wear ear, eye and
safety mask
n Rated speed
Spare parts can be ordered from the Special Orders Desk
at your local Bunnings Warehouse or Homebase store.
For further information, or any parts visit
www.ozito-diy.co.uk or contact Ozito Customer Service:
Great Britain: 0151 294 4488
Ireland: 1850 882711
E-mail: enquires@ozito-diy.co.uk
ONLINE MANUAL
Scan this QR Code with your
mobile device to take you to
the online manual.
KNOW YOUR PRODUCT
AGL-9100U
1. HANDLES 2. SAFETY GUARDS 3. CHANGING DISCS 4. ON/OFF SWITCH 5.
GRINDING &
CUTTING
Side Handle
The side handle can be îżtted on both sides and the top of your
grinder. The correct position will be determined by your preferred
hand and the task.
1. Firmly attach the side
handle on the desired
side of the grinder.
Thread in clockwise.
1. Depress and hold spindle
lock button. Rotate the
spindle to locate the lock
position.
1. Place the inner îange
onto the spindle, ensuring
the notches align with the
grooves.
3. Screw the outer îange onto the spindle. The direction of the
outer îange differs for the cutting and grinding disc as shown
below.
Two sets of îanges are provided with your angle grinder to enable
the îżtment of a cutting or grinding disc. Ensure you use the
correct îanges for the application. Paper washers are for use with
cutting discs to prevent the outer îange from self tightening during
operation.
2. Use pin spanner to loosen
the outer îange. Remove
the inner and outer îange.
2. For grinding, insert the
provided disc with the label
facing up, ensuring that the
rasied edge is also facing up.
2. Remove side
handle by turning
anti-clockwise.
SETUP & PREPARATION OPERATION
The tool is recommended for use with a residual current
device with a rated residual current of 30mA or less.
Attaching
Removing
Removing
Fitting a Disc
Safety Guard
A safety guard should be used at all times whilst operating the angle
grinder.
1. Release the guard lever
and loosen guard nut.
Attaching
Removing
3. Tighten guard nut then
close the guard lever.
1. Release the guard lever
and loosen guard nut.
2. Align tabs on the guard
with slots on the guard
collar. Remove guard.
Inspectîtheîdiscîbeforeîîżtmentîtoîensureîitîisînotîcrackedîorî
deformed. The grinding disc is suitable for grinding tasks only.
Only use discs with a diameter of 230mm.
3a. For grinding
The optimum angle is 10-15 to the workpiece. Do not apply °
excessive pressure. Allow the tool to do the work. This will
prevent deep gouging.
1. To turn the grinder on, îżrst push safety lock off switch forward,
then depress trigger switch. Hold the trigger switch in this
position for continuous use.
2. To turn the grinder off, release the trigger switch.
1 Spindle Lock
2 Grinding Disc
3 Guard Locking Lever
4 Side Handle
5 Grinding Guard
6 Handle Rotation Button
7 Safety Lock Off Switch
8 Trigger Switch
ANGLE GRINDER
9 Pin Spanner
10 Cutting Guard
11 Grinding Guard
12 Cutting Inner Flange (80mm)
13 Cutting Outer Flange (80mm)
14 Grinding Inner Flange
15 Grinding Outer Flange
16 Carbon Brushes
ACCESSORIES
Note:îTheîgrinderîisîîżttedîwithîaîsoft-startîswitchîforîaddedî
safety.
Note: For cutting, ensure a paper washer is placed between
theîinnerîîangeîandîcuttingîdiscîtoîpreventîselfîtighteningî
during operation.
Note:îOuterîîangesîareîthreaded,îInnerîîangesîareînot.
a
b
10-15°
3b. For cutting
The optimum angle is 90 to °
the workpiece. Do not apply
excessive pressure. Allow
the tool to do the work.
1. Ensure the workpiece is
securely held down.
2. Turn on the angle
grinder.
a
b
CAUTION: REGULARLY CHECK THAT THE OUTER
FLANGE HAS NOT BECOME LOOSE DURING
OPERATION.
Rear Handle
The rear handle can be rotated to increase user comfort and to gain
better access to hard to reach or conîżned places.
1. Press and hold the
handle rotation button.
2. Rotate the rear handle 90°until it clicks into place.
2. Position guard on spindle
neck, then rotate guard to
align notches.
NOTE: IF THE GUARD NUT IS OVER-TIGHTENED, THE
GUARD LEVER WILL NOT BE ABLE TO CLOSE PROPERLY.
IF THE GUARD NUT IS TOO LOOSE, THE GUARD LEVER
WILL CLOSE BUT WILL NOT SECURELY FASTEN THE
GUARD TO THE SPINDLE.
1 2 3 4 5 6 7 8
9 10 12 13 14 15 1611
Use ONLY the semi-
open Grinding Guard
with a grinding disc.
Use ONLY the fully
enclosed Cutting
Guard with a
cutting disc.
6. Depress and hold spindle
lock button. Firmly tighten
the outer îange with the pin
spanner.
Cutting Disc:
The raised ring on the îange
must face away from the
cutting disc.
Grinding Disc:
The raised ring on the îange
must locate within the hole on
the grinding disc.
Produktspezifikationen
| Marke: | Ozito |
| Kategorie: | Schleifer |
| Modell: | AGL-9100U |
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