IFM AL1332 Bedienungsanleitung


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80284134 / 02 10 / 2021
Operating instructions
IO-Link master with EtherCAT interface
DataLine
8 ports
IP 65 / IP 66 / IP 67
AL1332
Firmware: 3.1.x
English
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
2
Contents
1 Preliminary note 5
1.1 Legal and copyright information ........................................................................................... 5
1.2 Purpose of the document ..................................................................................................... 5
1.3 Explanation of Symbols ....................................................................................................... 5
1.4 Change history ..................................................................................................................... 6
2 Safety instructions 7
2.1 General ................................................................................................................................ 7
2.2 Required background knowledge ........................................................................................ 7
2.3 Safety symbols on the device .............................................................................................. 7
2.4 IT security ............................................................................................................................. 8
3 Intended use 9
4 Function 10
4.1 Communication, parameter setting, evaluation ................................................................. 11
4.1.1 - IO Link........................................................................................................................................ 11
4.1.2 EtherCAT .................................................................................................................................... 11
4.1.3 Internet of Things (IoT) ............................................................................................................... 11
4.1.4 Security mode ............................................................................................................................ 11
4.1.5 Parameter setting ....................................................................................................................... 11
4.1.6 Visual indication .........................................................................................................................12
4.2 Digital inputs ....................................................................................................................... 12
4.3 -Link supply IO .................................................................................................................... 12
5 Mounting 13
5.1 Mount the device ................................................................................................................ 13
6 Electrical connection 14
6.1 Notes .................................................................................................................................. 14
6.2 Connecting the EtherCAT ports ......................................................................................... 15
6.3 Connecting the IoT port ..................................................................................................... 15
6.4 -Link ports IO ....................................................................................................................... 16
6.4.1 Connecting IO-Link devices for Class A operation ..................................................................... 16
6.4.2 Connecting IO-Link devices for Class B operation ..................................................................... 17
6.5 Connecting the device ....................................................................................................... 18
7 Operating and display elemen ts 19
7.1 Overview ............................................................................................................................ 19
7.2 LED indicators .................................................................................................................... 20
7.2.1 Status LEDs ............................................................................................................................... 20
7.2.2 EtherCAT interface ..................................................................................................................... 20
7.2.3 IoT port ....................................................................................................................................... 21
7.2.4 Voltage supply ............................................................................................................................ 21
7.2.5 -Link Ports (Class A) IO ............................................................................................................... 21
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
3
8 Set- up 22
9 Configuration 23
9.1 LR DEVICE ........................................................................................................................ 24
9.1.1 Remarks ..................................................................................................................................... 25
9.1.2 IoT: Congure IP settings ........................................................................................................... 25
9.1.3 IoT: Congure security mode ..................................................................................................... 26
9.1.4 IoT: Conguring access rights .................................................................................................... 27
9.1.5 IoT: Congure the interface to LR AGENT or LR SMARTOBSERVER ...................................... 28
9.1.6 Fieldbus: Congure EtherCAT interface ..................................................................................... 28
9.1.7 -Link ports: Activate data transfer to LR AGENT or LR SMARTOBSERVER IO ......................... 29
9.1.8 -Link ports: Congure operating mode IO ....................................................................................30
9.1.9 -Link ports: Set the device validation and data stora IO ge .......................................................... 31
9.1.10 Info: Show device information .................................................................................................... 32
9.1.11 Firmware: Reset device to factory settings ................................................................................. 32
9.1.12 Firmware: Reboot the device ...................................................................................................... 32
9.1.13 Congure IO-Link devices .......................................................................................................... 33
9.2 ifm IoT Core ....................................................................................................................... 34
9.2.1 Programmers' notes ................................................................................................................... 35
9.2.2 First steps ................................................................................................................................... 39
9.2.3 General functions ....................................................................................................................... 39
9.2.4 IoT: Conguring access rights .................................................................................................... 43
9.2.5 IoT: Conguring IP settings ........................................................................................................ 43
9.2.6 IoT: Conguring security mode ................................................................................................... 44
9.2.7 Fieldbus: Conguring the eldbus interface ................................................................................ 46
9.2.8 -Link ports: Setting the operating mode of pin 4 (US) IO ............................................................. 46
9.2.9 -Link ports: Conguring device validation and data storage IO ................................................... 47
9.2.10 -Link ports: Conguring data transfer to LR AGENT or LR SMARTOBSERVER IO .................... 49
9.2.11 -Link ports: Reading / writing process data IO ............................................................................. 49
9.2.12 -Link ports: Indicating port events IO ........................................................................................... 52
9.2.13 -Link devices: Accessing parameters IO ..................................................................................... 52
9.2.14 -Link devices: Reading an writing device information IO ............................................................. 54
9.2.15 -Link devices: Indicating IO-Link events IO ................................................................................. 54
9.2.16 Gateway: Resetting, rebooting and localising the device ........................................................... 54
9.2.17 Gateway: Reading device information ........................................................................................ 55
9.2.18 Gateway: Reading status and diagnostic information ................................................................. 55
9.2.19 Gateway: Updating the rmware ................................................................................................ 56
9.2.20 Gateway: Setting the application tag .......................................................................................... 57
9.2.21 Subscribing to notications ......................................................................................................... 58
9.2.22 Using Web Socket ...................................................................................................................... 62
9.2.23 MQTT support ............................................................................................................................ 64
9.2.24 Using the IoT-Core Visualizer ..................................................................................................... 68
9.3 EtherCAT ........................................................................................................................... 75
9.3.1 Install ESI le .............................................................................................................................. 75
9.3.2 Integrate the IO-Link master into the TwinCAT project ............................................................... 75
9.3.3 Congure IO-Link master ........................................................................................................... 76
9.3.4 Congure IO-Link ports .............................................................................................................. 76
9.3.5 Congure cyclic process data ..................................................................................................... 77
9.3.6 Read and write cyclic process data ............................................................................................ 78
9.3.7 Read diagnostic and status information .....................................................................................79
9.3.8 Read IO-Link events ................................................................................................................... 80
9.3.9 Congure IO-Link devices .......................................................................................................... 80
9.3.10 EtherCAT: Programmers' notes .................................................................................................. 81
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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10 83 Operation
10.1 Using web-based management ......................................................................................... 83
11 84 Maintenance, repair and disposal
11.1 Cleaning process ............................................................................................................... 84
11.2 Updating the rmware ........................................................................................................ 84
11.3 Replacing IO-Link device ................................................................................................... 84
12 85 Factory settings
13 86 Accessories
14 87 Appendix
14.1 Technical data .................................................................................................................... 88
14.1.1 Application .................................................................................................................................. 88
14.1.2 Electrical data ............................................................................................................................. 88
14.1.3 Inputs / outputs ........................................................................................................................... 88
14.1.4 Inputs .........................................................................................................................................89
14.1.5 Outputs ....................................................................................................................................... 89
14.1.6 Interfaces .................................................................................................................................... 89
14.1.7 Operating conditions ..................................................................................................................90
14.1.8 Approvals / tests ......................................................................................................................... 90
14.1.9 Mechanical data ......................................................................................................................... 90
14.1.10 Electrical connection ..................................................................................................................91
14.2 EtherCAT ........................................................................................................................... 92
14.2.1 Parameter data ........................................................................................................................... 93
14.2.2 Cyclic data .................................................................................................................................. 94
14.2.3 Acyclic data ................................................................................................................................ 95
14.2.4 Events ...................................................................................................................................... 105
14.3 ifm IoT Core .....................................................................................................................109
14.3.1 Overview: IoT prole ................................................................................................................110
14.3.2 Overview: IoT types .................................................................................................................. 117
14.3.3 Overview: IoT services ............................................................................................................. 118
15 132 Index
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
6
CAUTION
Warning of personaly injury.
Slight reversible injuries may result.
NOTICE
Warning of damage to property
Important note
Non-compliance can result in malfunction or interference
Information
Supplementary note
...
Request for action
> ...
Reaction, result
...
"see"
abc
Cross-reference
123
0x123
0b010
Decimal number
Hexadecimal number
Binary number
[...]
Designation of pushbuttons, buttons or indications
>
1.4 Change history
61145
Version
Topic
Date
00
New creation of the document
04 / 2019
01
Correction: Technical data - current rating per output
09 / 2019
02
Added: New IoT core functions
Added: IoT Core Visualizer
Correction: Description of the IoT Core Service getsubscriptioninfo
10 / 2020
03
Deleted: ifm IoT Core DNS support
10 / 2021
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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2 Safety instructions
Content
General ..................................................................................................................................................... 7
Required background knowledge ............................................................................................................. 7
Safety symbols on the device ................................................................................................................... 7
IT security ................................................................................................................................................. 8
28333
>
2.1 General
58525
The device described is a subcomponent for integration into a system. The manufacturer is
responsible for the safety of the system. The system manufacturer undertakes to perform a risk
assessment and to create documentation in accordance with legal and normative requirements to
be provided to the operator and user of the system. This documentation must contain all
necessary information and safety instructions for the operator, the user and, if applicable, for any
service personnel authorised by the manufacturer of the system.
Read this document before setting up the product and keep it during the entire service life.
The product must be suitable for the corresponding applications and environmental conditions
without any restrictions.
Only use the product for its intended purpose ( ( Intended use p. 9)).
If the operating instructions or the technical data are not adhered to, personal injury and/or
damage to property may occur.
The manufacturer assumes no liability or warranty for any consequences caused by tampering
with the product or incorrect use by the operator.
Installation, electrical connection, set-up, programming, conguration, operation and maintenance
of the product must be carried out by personnel qualied and authorised for the respective activity.
Protect units and cables against damage.
>
2.2 Required background knowledge
34185
This document is intended for specialists. Specialists are people who, based on their relevant training
and experience, are capable of identifying risks and avoiding potential hazards that may be caused
during operation or maintenance of the product.
The document contains information about the correct handling of the product.
>
2.3 Safety symbols on the device
34199
General warning
Observe instructions in chapter "Electrical connection" ( ( Electrical connection p. 14))!
>
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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2.4 IT security
54678
NOTICE!
If the device is operated in an unprotected network environment.
> Unauthorised read or write access to data is possible.
> Unauthorised manipulation of the device function is possible.
Check and restrict access options to the device:
Restrict access to authorised persons.
Do not connect the device to open networks or the internet.
If access from the internet is inevitable:
choose a safe method to connect with the device (e. g. VPN).
Use encrypted data transmission (e. g. https / TLS).
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
9
3 Intended use
58283
The device may only be used for the following purposes:
as IO-Link master for conguration, administration and operation of IO-Link devices
as gateway between IO-Link devices and AS-i network
The device is designed for use without a control cabinet in plant construction.
Only use the device within the limits of the technical data ( ( )). Technical data p. 88
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
10
4 Function
Content
Communication, parameter setting, evaluation ...................................................................................... 11
Digital inputs ........................................................................................................................................... 12
IO-Link supply ......................................................................................................................................... 12
33836
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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Storage of parameter sets of the connected IO-Link devices for automatic recovery (data storage)
>
4.1.6 Visual indication
34192
The device has the following visual indicators:
Status and error indication of the gateway, of the EtherCAT connection and of the system
Status display of the voltage supply
Status and activity display of the Ethernet connection
Status, error and short circuit/overload indication of the IO-Link ports
>
4.2 Digital inputs
33817
The device has 8 additional digital inputs (type 2 according to EN 61131-2).
The digital inputs are on pin 2 of the ports X01...X04.
All inputs refer to the potential of the device supply (pin 3).
>
4.3 -Link supply IO
34077
The device has 8 supplies for IO-Link devices.
The IO-Link ports X01...X08 are ports class A.
Every supply provides short circuit monitoring.
The device ensures re protection for the connected -Link devices by providing a power-restricted IO
circuit at the IO-Link ports (according to IEC61010-1 and Class 2 according to UL1310).
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
13
5 Mounting
Content
Mount the device .................................................................................................................................... 13
34058
>
5.1 unt the device Mo
34059
Disconnect the system from power before installation.
For installation choose a at mounting surface.
Please observe the maximum tightening torque.
Fix the unit to the mounting surface using 2 M5 mounting screws and washers.
Tightening torque: 1.8 Nm
Ground the unit via the two mounting screws of the upper mounting lugs.
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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6.2 Connecting the EtherCAT ports
33671
Connect the device via the M12 socket X21 and/or X22 to the
EtherCAT network
(e.g. EtherCAT PLC, additional EtherCAT device)
To connect the devices, use M12 connectors with protection rating
IP 65 / IP 66 / IP 67 or higher ( ( )). Accessories p. 86
Cover the unused sockets with M12 protective caps (art no.
E73004).
>
6.3 Connecting the IoT port
34044
Connect the device via the M12 socket X23 to the IT network (e.g.
laptop/PC with LR DEVICE parameter setting software, laptop/PC
with LR SMARTOBSERVER monitoring software, laptop/PC with
software capable of processing http requests).
To connect the devices, use M12 connectors with protection rating
IP 65 / IP 66 / IP 67 or higher ( ( )). Accessories p. 86
Cover the unused sockets with M12 protective caps (art no.
E73004)
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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6.4 -Link ports IO
51958
The IO-Link ports of the AL1332 meet the requirements of the IO-Link specications 1.0 to 1.1.2.
Please note the information concerning IO-Link wiring!
Cover unused sockets with M12 protective caps (art. no.: E73004).
>
6.4.1 Connecting IO-Link devices for Class A operation
51959
Wiring information:
The connected IO-Link devices must be supplied exclusively via the IO-Link master.
The additional digital inputs IO-Link ports X01...X08 (pin 2) have a type 2 behaviour according to
the standard EN61131-2. The connected electronics must be electrically suited for this.
Connect the connectors of the IO-Link devices with the M12
sockets of the IO-Link ports X01...X08.
Maximum cable length per IO-Link port: 20 m
To connect the devices, use M12 connectors with protection
rating IP 65 / IP 66 / IP 67 or higher ( ( )). Accessories p. 86
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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>
7.2 LED indicators
34047
The device only has the following LED indicators:
>
7.2.1 Status LEDs
34198
The RDY LED indicates the status of the gateway.
The RUN LED indicates the current state of the EtherCAT state machine.
The ERR LED inidcates occuring errors.
Status LED
Description
RDY
green
on
Status: OK
flashes 5 Hz
Status: Error
flashes (200 ms on,
800 ms off)
Status: Firmware update is running
off
Status: Gateway not running or gateway booting
RUN
green
on
Device in OPERATIONAL state
flashes 2.5 Hz
Device in PRE-OPERATIONAL state
flahes (200 ms on,
1000 ms off)
Device in SAFE-OPERATIONAL state
flashes 10 Hz
Device is booting and not yet in INIT state or device is in BOOTSRAP state
off
Device in INIT state
ERR
red
on
Error in application controler
flashes 10 Hz
Boot error
flashes (200 ms on,
200 off, 200 ms ms on,
1000 ms off)
Watchdog error (EtherCAT or process data)
flashes (200 ms on,
1000 ms off)
Local error
flashes 2.5 Hz
Invalid configuration
off
No error
>
7.2.2 EtherCAT interface
33682
Each EtherCAT interface (X21, X22) has 1 L/A LED. The LED indicates the status of the Ethernet
connection.
Status LED
Description
L/A
green
on
Ethernet connection established
flashes
Data is transmitted via the Ethernet interface.
off
No Ethernet connection
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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7.2.3 IoT port
34043
The IoT port has the 3 LNK, ACT and IoT LEDs. The LEDs indicate the status of the Ethernet
connection and the device identification.
Status LED
Description
LNK
green
on
Ethernet connection established
off
No Ethernet connection
ACT
yellow
flashes
Data is transmitted via the Ethernet interface.
off
No data transmission
IoT
green
flashes
Device identification active
>
7.2.4 Voltage supply
34191
The interface for voltage supply (X31) has the LED that is marked as US. The LED indicates the status
of the voltage supply.
Status LED
Description
US
green
on
The supply voltage Us is applied.
off
No supply voltage is applied or the applied supply voltage is too low.
>
7.2.5 -Link Ports (Class A) IO
34074
Each IO-Link Port Class A has 2 LEDs labelled IOL and DI. The LEDs indicate the status of the
IO-Link port.
Status LED
Description
IOL
yellow
Off
Port configured as DI/DO: pin 4 (C/Q) = OFF
on
Port configured as DI/DO: pin 4 (C/Q) =ON
green
flashing 1 Hz
Port configured asIO-Link: no IO-Link device found
Flashing with 2 Hz
Port configured asIO-Link: Status PREOPERATE
on
Port configured asIO-Link: Status OPERATE
red
Flashing with 2 Hz
Port configuration error or short circuit / overload on US
on
Transmission Error
DI
yellow
Off
Digital input: pin 2 = OFF
on
Digital input: pin 2 = ON
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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8 Set- up
52811
When the supply voltage is switched on, the AL1332 starts with the factory settings. The display
elements signal the current operating mode ( Operating and display elements ( )). → p. 19
To enable parameter setting of the AL1332, the IoT interface and / or the fieldbus interface must be
configured according to the network environment.
Configure fieldbus interface ( Fieldbus: Configuring the fieldbus interface ( → p. 46,
"Integrate the IO-Link master into the TwinCAT project" → p. 75)).
Configure IoT interface (LR DEVICE: IoT: Configure IP settings IoT: ( ) or → p. 25
Configuring IP settings ( p. 43)).
> IoT / fieldbus interface has valid settings.
> User can set the parameters of the AL1332.
Further steps:
Optional: Update firmware of AL1332 ( Updating the firmware ( )). → p. 84
Set the parameters of the AL1332 ( ( )). Configuration → p. 23
IO-Link master with EtherCAT interface DataLine 8 ports IP 65 / IP 66 / IP 67
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9 Configuration
Content
LR DEVICE ............................................................................................................................................. 24
ifm IoT Core ............................................................................................................................................ 34
EtherCAT ................................................................................................................................................ 75
33858


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