Hubbell J1613S Bedienungsanleitung

Hubbell Heizung J1613S

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OPERATING AND MAINTENANCE

MANUAL FOR

ELECTRIC BOOSTER HEATER

ELECTRIC HEATER COMPANY

BASE MODEL “ J ”

UM ANSI/NSF5

201 Edition7

HUBBELL

ELECTRIC HEATER COMPANY

45 SEYMOUR STREET

P.O. BOX 288

STRATFORD, CT 06615

PHONE: (203) 378-2659

FAX: (203) 378-3593

INTERNET: http://www.hubbellheaters.com

-- IMPORTANT --

Always reference the full model number and serial number when calling the factory.

WARNING / CAUTION

1. Tank is to be completely filled with water and all air is to be vented before energizing.

2. Due to the rigors of transportation, all connections should be checked for tightness before

heater is placed in operation.

3. Safety relief valve must be installed in tapping provided.

4. The refractory material used in heating elements may absorb some moisture during

transit, periods of storage, or when subjected to a humid environment. This moisture

absorption results in a cold insulation resistance of less than ( ) megohms. If thisone 1

heater has been subjected to the above condition, each heating element must be checked

for insulation resistance before energizing. Contact the factory for a replacement element.

5. KEEP AWAY FROM LIVE ELECTRICAL CIRCUITS.

Do not perform any maintenance, make any adjustments, or replace any components

inside the control panel with the high voltage power supply turned on. Under certain

circumstances, dangerous potentials may exist even when the power supply is off. To

avoid casualties, always turn the power supply safety switch to off, turn the charge or

ground the circuit before performing any maintenance or adjustment procedure.

6. The unit is designed to operate at pressure not more than 150 psi.

7. Generalized instructions and procedures cannot anticipate all situations. For this reason,

only qualified installers should perform the installations. A qualified installer is a person

who has licensed training and a working knowledge of the applicable codes, tools,

equipment, and methods necessary for safe installation of an electric resistance water

heater. If questions regarding installation arise, check your local plumbing and electrical

inspectors for proper procedures and codes. If you cannot obtain the required

information, contact the company.

8. Water Quality Requirements – Recommended water hardness is 4 to 6 grains of

hardness per gallon (GPG). Water hardness above 6 GPG should be treated by a water

conditioner (water softener or in-line treatment). Water hardness below 4 GPG also

requires treatment to reduce potential corrosion. Excessive GPG will result in higher

operating and maintenance costs and will reduce product longevity. Chlorides must

not exceed 50 parts per million (ppm). Excessive chlorides will result in metallic

corrosion and will reduce product longevity. Water treatment has been shown to

reduce costs associated with de-liming the booster as well as reducing metallic

corrosion. Product failure caused by these conditions is not covered under warranty.

See warranty for complete details.

9. This water heater is not intended for space heating applications.

10. The water heater is factory set at 185°F for booster water heating applications. This

results in the possibility of a scalding water injury. A full thickness skin burn can

occur in less than one second of exposure to water at this temperature.

TABLE OF CONTENTS

SECTION TITLE PAGE No.

I GENERAL DESCRIPTION AND CONSTRUCTION 4

II INSTALLATION AND START-UP 9

III SCHEDULED MAINTENANCE AND OPERATION 24

IV TROUBLESHOOTING 26

V SERVICING AND REPLACEMENT OF PARTS 32

VI SERVICE PARTS LIST 35

VII TORQUE VALUES 37

VIII WARRANTY INFORMATION 38

STANDARD PRESSURE REDUCING VALVE

A pressure reducing valve with built-in bypass is supplied with the unit. This valve is shipped

separately for in-line installation. The standard PRV has internal ¾” female

NPT threading and is adjustable from 10psi to 70 psi and is preset to 25psi. The set

screw located at the top of the diaphragm adjusts the pressure, turn clockwise to

in decrease the pressure and cou to nter-clockwise crease the pressure. Pressure

reducing valves for the J3 and J4 models are optional.

OPTIONAL EQUIPMENT (not available on J4 Models)

Slide Brackets

Available for the J6 Model only, these brackets allow for mounting the booster heater under a

counter. See slide bracket diagram on page 9 for details.

Brass Pressure Reducing Valve

The optional brass pressure reducing valve with built-in bypass is shipped separately for

in-line installation. The inlet connection is supplied with a ¾” union by sweat connection.

The outlet is ¾” female NPT. The ¾” NPT valve is adjustable from 25psi-75psi (approx.

17psi to 67psi including pressure drop through the valve). The brass PRV is preset to 50psi

and must be adjusted to 25psi. The set screw located at the top of the diaphragm adjusts the

pressure, turn clockwise to increase the pressure and counter-clockwise to decrease the

pressure. Pressure reducing valves for the J3 and J4 models are optional.

Dielectric Unions

Dielectric unions are provided for the inlet and outlet nipples to isolate stray ground currents

to reduce the possibility of galvanic corrosion. (Optional on the J3 and J4 Models).

Shock Absorber

The optional shock absorber can be installed between the booster and the dishwasher

to reduce the harmful pressures resulting from quick closing dishwasher solenoid valves.

Legs

In lieu of the standard black plastic legs,

optional adjustable legs are available in

stainless steel, die-cast nickel plated, and

floor mount stainless steel. All optional legs

are adjustable height oor Mount Nickel Plated Stainless Steel type. Fl

Security Package

For prison and other secure facilities a tamper resistant package is available. All external screws are

spader type requiring a spader wrench for removal.

Alternate Voltage

Other voltages are available, including 277V single-phase, and 380V, 415V, and 440V three-phase.

Consult the factory for details.

Water Treatment System

The optional water treatment system provides superior mineral scale prevention and

corrosion control by feeding a special blend of scale control compounds into the warm

water stream ore the heater. The in- bef line system includes a clear cartridge housing to

allow an operator to view the cartridge and determine when it needs replacement without

the need to open the system.

XB1 Expansion Board

An optional expansion board to the control board can be used to for additional circuit firing when

more than two circuits are required and/or as an auxiliary high or low temperature alarm/relay. On

models with three contactors the XB1 is supplied as standard.

Remote arm Plug apter Al Ad

An optional plug adapter is available to provide a remote fault alarm signal

through the J4 connector on the control board. See page 12 for installation

details.

relay is closed between NO and C and the LED will be solid green. Use NO and C for

low temperature interlock or high temperature alarm. Use Normally Closed (NC) and C

for low temperature alarm. A red LED indicates an error.

Note: Once the XB1 is connected to the T1000 control board, an additional menu option will

be available to set the low temperature setpoint. See Section III.

FOR REMOTE ON/OFF CONTROL

To remotely control the On / Off operation of

the heater, it is recommended that a DPST

switch or relay (by others) be used to break

both power legs (white and black wires)

connected to the top two terminals of the J5

connector on the control board. See diagram at

right.

Use a NC (Normally Closed) relay to turn the

booster ON when energizing the relay coil or

to turn the booster OFF when de-energizing

the relay coil.

Use a NO (Normally Open) relay to turn the booster OFF when energizing the relay coil or

to turn the booster ON when de-energizing the relay coil.

OPTIONAL REMOTE ALARM CONTACTS

1. If desired, the control board can be wired to a remote alarm to indicate a reset fault

condition. These fault conditions include over-temperature, no probe, and low water

(when the configuration is set to manual reset).

2. This alarm can be wired to the J4 connector on the control board as shown below. To

facilitate this installation, an optional adapter, Hubbell P/N PLUG ADAPTER J4, can

be purchased to provide wire connections.

J4 Connector

Note: That when the XB1 expansion board is used, the J4 PLUG ADAPTER should plug

into the JX1 connection on the XB1.

Note: Rating (resistive)

Max. Switching Power:

60W, 62.5VA

Max. Switching Voltage:

220VDC, 250VAC

Max. Switching Current: 2A

Max. Carr

Current: 3A

PLUG ADAPTER J4

Note: Alarm Rating (resistive):

Max.: 5A @ 120VAC

5A @ 24VDC

Common

(NO)

(NC)

(JX5 L1) Power Wire

(Common, White)

(JX5 L2)Power Wire

(Black)

(JX5) (4) Connections

for Additional Circuit

Firing

(JX2) Low Temp.

Relay Terminal Block

(JX4) Connection to

T1000

(JX3) To be used as

T1000 J1 Connection

(JX1) To be used as

T1000 J4 Connection

LED

(JX6) Ground

OPTIONAL FIELD CONVERSION FROM SINGLE TO THREE PHASE OR

THREE TO SINGLE PHASE (J6 and J16 models in 6, 7, and 9 kW at 208 and 240

volts and J411 models only)

1. Re-wire the unit to desired configuration as indicated below.

NOTE: The wire to be used for internal wiring must conform to SEW-2 or PTFE

(200°C) and must match the wire size currently in use. Contact the factory for

assistance, if required.

2. Contact the factory for correct labels. The factory will need the serial number for

proper identification.

Single-Phase 3-Phase

OPTIONAL 24-VOLT HEATER INTERLOCK ADAPTER

1. If desired, the heater can be wired to operate only when supplied with a 24-volt signal

through the heater interlock adapter. When no 24-volt signal is supplied through the

heater interlock adapter the heater is interlocked and will not energize. When

interlocked the display will show “ HLd”. The heater will resume normal operation

when a 24-volt signal is re-applied through the heater interlock adapter.

2. To utilize this feature, plug the 24-volt heater interlock adapter into terminal J1 of the

T1000 control board (note: if the XB1 expansion board is used, plug the adapter into

terminal JX3 of the XB1) and verify that the configuration is set to “ Hon”, see the

controller operation section for further detail. The signal can be either AC or DC.

However, if a DC signal is utilized and the interlock feature does not operate, switch

the two 24-volt supply wires at the heater interlock adapter.

FINAL CHECKS

1. Check all connections for tightness.

2. Ensure that all the above steps are completed.

3. Remove the protective outer plastic covering from the sheet metal shell.

4. After the water is heated for the first time, monitor the water temperature as described

in Section III, Annual Inspection.

To J1

To 24-Volt Si

nal

J6 and J16 Wiring Chart

kW Volt Ph

Unit

Amp

Draw

Branch

Amp

Draw

Phase-

Phase

Resistance

(Ohms)

Min.

Feed

Breaker

or Fuse

Size

Internal

Power

Wire

Size

Element

Jumper

Wire

Size

Copper

Power Feed

Wire Size

Conduit

Size Diagram

1 120 1 8.3 8.3 14.4 15 12 N/A 14 ½" 1(NT)

1.5 120 1 12.5 12.5 9.6 20 12 N/A 14 ½" 1(NT)

2 120 1 19.8 19.8 6.1 25 12 N/A 12 ½" 1(NT)

3 120 1 25.0 25.0 4.8 35 12 12 10 ½" 1(NT)

208 1 19.2 19.2 10.8 25 12 N/A 10 ½" 1(NT)

240 1 16.7 16.7 14.4 25 12 N/A 12 ½" 1(NT)

380 1 10.7 10.7 36.1 15 12 N/A 12 ½" 1(WT)

480 1 8.3 8.3 57.6 15 12 N/A 14 ½" 1(WT)

208 1 24.0 24.0 8.7 30 12 N/A 10 ½" 1(NT)

240 1 20.8 20.8 11.5 30 12 N/A 10 ½" 1(NT)

380 1 13.2 13.2 28.9 20 12 N/A 12 ½" 1(WT)

480 1 10.4 10.4 46.1 15 12 N/A 14 ½" 1(WT)

208 1 28.8 28.8 7.2 40 12 12 8 ½" 4

208 3 16.7 16.7 14.4 25 12 12 10 ½" 10(NT)

240 1 25.0 25.0 9.6 35 12 12 8 ½" 4

240 3 14.4 14.4 19.2 20 12 12 12 ½" 10(NT)

380 3 8.6 8.6 48.1 15 12 12 14 ½" 10(WT)

480 3 7.2 7.2 76.8 10 12 12 14 ½" 10(WT)

600 3 6.0 6.0 114.8 10 12 12 14 ½" 14

208 1 32.5 32.5 6.4 45 12 12 8 ½" 4

208 3 18.7 18.7 12.4 25 12 12 10 ½" 10(NT)

240 1 33.2 33.2 7.2 45 12 12 8 ½" 4

240 3 19.2 19.2 14.4 25 12 12 10 ½" 10(NT)

380 3 10.0 10.0 41.3 15 12 12 12 ½" 10(WT)

480 3 8.4 8.4 65.8 15 12 12 14 ½" 10(WT)

600 3 6.8 6.8 102.0 10 12 12 14 ½" 14

208 1 43.3 43.3 4.8 55 10 10 6 ¾" 4

208 3 25.0 25.0 9.6 35 10 10 8 ½" 10(NT)

240 1 37.5 37.5 6.4 50 10 10 8 ½" 4

240 3 21.7 21.7 12.8 30 10 10 10 ½" 10(NT)

380 3 14.3 14.3 32.1 20 12 12 12 ½" 10(WT)

480 3 10.8 10.8 51.2 15 12 12 14 ½" 10(WT)

600 3 9.1 9.1 76.5 15 12 12 14 ½" 14

208 1 48.8 48.8 4.3 65 8 10 6 ¾" 4

208 3 29.1 29.1 8.2 40 12 12 8 ½" 10(NT)

240 1 43.8 43.8 5.5 55 10 12 6 ¾" 4

240 3 25.3 25.3 11.0 35 12 12 8 ½" 10(NT)

380 3 17.1 17.1 27.5 25 12 12 10 ½" 10(WT)

480 3 12.6 12.6 43.9 20 12 12 12 ½" 10(WT)

600 3 10.2 10.2 68.1 15 12 12 14 ½" 14

208 1 57.7 57.7 3.6 75 8 10 4 1" 4

208 3 33.3 33.3 7.2 45 12 12 8 ½" 10(NT)

240 1 50.0 50.0 4.8 65 8 10 6 ¾" 4

240 3 28.9 28.9 9.6 40 12 12 8 ½" 10(NT)

380 3 18.6 18.6 24.1 25 12 12 10 ½" 10(WT)

480 3 14.4 14.4 38.4 20 12 12 12 ½" 10(WT)

600 3 11.3 11.3 61.2 15 12 12 14 ½" 14

208 1 64.9 64.9 3.2 85 8 10 4 1" 4

208 3 37.5 37.5 6.4 50 10 12 8 ½" 10(NT)

240 1 56.3 56.3 4.3 75 8 10 4 1" 4

240 3 32.5 32.5 8.5 45 12 12 8 ½" 10(NT)

380 3 21.4 21.4 21.4 30 12 12 10 ½" 10(WT)

480 3 16.2 16.2 34.1 25 12 12 12 ½" 10(WT)

600 3 12.0 12.0 57.7 20 12 12 12 ½" 14

10.5

13.5

Produktspezifikationen

Marke:	Hubbell
Kategorie:	Heizung
Modell:	J1613S

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