Harley-Davidson J04409 (2011) Bedienungsanleitung
Harley-Davidson
Motor
J04409 (2011)
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-J04409 2011-10-20
FAT BOY DETACHABLE SADDLEBAGS
GENERAL
Kit Number
88306-07A, 90200616A
Models
For model fitment information, see the P&A Retail Catalog or
the Parts and Accessories section of www.harley-davidson.com
(English only).
Additional Parts Required
All models require separate purchase of Rear Directional
Relocation Kit P/N 69929-07.
Models equipped with Detachable Accessories require separate
purchase of Docking Hardware Kit P/N 88256-07.
Models without Detachable Accessories require separate
purchase of Docking Hardware Kit P/N 53932-03.
Models equipped with Rigid Accessories require separate
purchase of Docking Hardware Kit P/N 88298-07.
Loctite® 243 (Blue) Threadlocker and Sealant P/N 99642-97.
WARNING
The rider's safety depends upon the correct installation of
this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
NOTE
This instruction sheet references service manual information.
A service manual for your model motorcycle is required for this
installation and is available from a Harley-Davidson Dealer.
Kit Contents
See Figure 8 and Table 1.
NOTE
Maximum saddlebag weight capacity is 10 pounds (4.5 Kg.).
WARNING
Federal Motor Vehicle Safety Standard (FMVSS) 108
requires motorcycles to be equipped with rear and side
reflectors. Be sure rear and side reflectors are properly
mounted. Poor visibility of rider to other motorists can
result in death or serious injury. (00336b)
WARNING
The rider's safety depends upon the correct installation of
this kit. Use the appropriate service manual procedures.
If the procedure is not within your capabilities or you do
not have the correct tools, have a Harley-Davidson dealer
perform the installation. Improper installation of this kit
could result in death or serious injury. (00333a)
INSTALLATION
Install Turn Signal Relocation Kit
1. Install the turn signal relocation kit using the instruction
sheet provided in that kit.
Docking Point Installation
1. Refer to the instructions included with the Docking
Hardware Kit.
Install Rear Docking Adapter
NOTE
This procedure only applies to models equipped withnot
detachable accessories.
1. See Figure 1. Insert rear docking adapter (1) into holes in
saddlebag bracket and hold into place.
2. Install rear docking adapter using screw (2) and nut (3).
Tighten snugly.
3. Repeat for other saddlebag.
3
2
1
is05092
Rear docking adapter1.
Screw2.
Nut3.
Figure 1. Install Rear Docking Adapter
1 / 6
Many Harley-Davidson® Parts & Accessories are made of plastics and metals which can be recycled.
-J04409
Please dispose of materials responsibly.
4
2
1
3
11
10
9
7
6
8
5
is05090b
Acorn nut1.
Lockwasher2.
Forward docking point (right side)3.
Spacer (thick)4.
TORX socket screw, 5/16-18 x 1-5/8 inch5.
Lower right support bracket6.
TORX socket screw, 5/16-18 x 1-3/8 inch7.
Lockwasher8.
Lower docking point (left side)9.
Spacer (thin)10.
Lower left support bracket11.
Figure 2. Support Bracket Assemblies (2007 model year)
Assemble Saddlebag Right Lower Support
Bracket - 2007 Models
1. See Figure 2. Install the 1-5/8 inch hex socket screw (5)
through backside of right lower bracket (6) and stack the
following parts in order from the bracket out; spacer (4),
forward docking point (3), lockwasher (2) and acorn nut
(1).
2. Apply two or three drops of Loctite to screw threads.
3. Tighten screw to 16.3–24.4 N·m(12–18 ft-lbs).
Assemble Saddlebag Left Lower Support
Bracket - 2007 Models
1. See Figure 2. Using the 1-3/8 inch TORX® socket screw
(7) stack the following parts in order; lockwasher (8), lower
docking point (9), spacer (10) and assemble to bracket
(11).
2. Apply two or three drops of Loctite to screw threads.
3. Tighten screw to 16.3–24.4 N·m(12–18 ft-lbs).
2
1
3
9
8
6
5
7
4
is05091b
Acorn nut1.
Lockwasher2.
Forward docking point (right side)3.
TORX socket screw, 5/16-18 x 1-1/2 inch4.
Lower right support bracket5.
TORX socket screw, 5/16-18 x 1-3/8 inch6.
Lockwasher7.
Lower docking point (left side)8.
Lower left support bracket9.
Figure 3. Support Bracket Assemblies (2008 model year)
Assemble Saddlebag Right Lower Support
Bracket - 2008 and Later Models
NOTE
2008 models do not use the spacers provided.
1. See Figure 3. Using the 1-1/2 inch TORX socket screw (4)
stack the following parts in order; through backside of right
lower bracket (5), docking point (3), lockwasher (2) and
acorn nut (1).
2. Apply two or three drops of Loctite to screw threads.
3. Tighten screw to 16.3–24.4 N·m(12–18 ft-lbs).
Assemble Saddlebag Left Lower Support
Bracket - 2008 and Later Models
1. See Figure 3. Using the 1-3/8 inch TORX socket screw (6)
stack the following parts in order; lockwasher (7), lower
docking point (8), and assemble to bracket (9).
2. Apply two or three drops of Loctite to screw threads.
3. Tighten screw to 16.3–24.4 N·m(12–18 ft-lbs).
2 / 6 -J04409
Install Lower Support Brackets
NOTE
The lower support brackets will be tightened to specific torques
after the brackets are installed and all saddlebag supports are
aligned.
The saddlebag installation procedure below must be performed
immediately following Step 3 to prevent the Loctite from curing
before the brackets are tightened to the specified torque.
1
7
8
3
4
6
5
2
is05033b
Ring retainer1.
Clevis pin2.
Spring washer3.
Footrest support4.
Footrest5.
Screw6.
Lower right support bracket assembly7.
External tooth washer8.
Figure 4. Lower Right Support Bracket Assembly
5
1
6
4
7
8
23
is05034
Retaining ring1.
Clevis pin2.
Spring washer3.
Footrest support4.
Footrest5.
Screw6.
Lower left support bracket assembly7.
External tooth washer8.
Figure 5. Lower Left Support Bracket Assembly
1. See Figure 4. On the right side of the motorcycle remove
the passenger footrest (5) retaining ring (1), clevis pin (2)
and spring washer (3).
2. Remove screw (6) from the frame and footrest support (4)
and place the lower right support assembly and lockwasher
to the footrest tab on the frame. Apply Loctite and install
the footrest support and screw. Tighten the screw so that
the bracket can be repositioned if necessary. Do not install
the footrest at this time.
3. See Figure 5. On the left side of the motorcycle repeat the
footrest removal procedure and install the left support
assembly pointing to the rear of the motorcycle. Tighten
the screw (6) so that the bracket can be repositioned if
necessary.
Install Saddlebag Lower Support Arms
1. See Figure 6. Install left side lower support arm to
saddlebag. Apply Loctite 243 - Blue to threads of screws
(2). Loosely install lower support arm (1) on saddlebag
using screws (2), lockwashers (3) and plain washers (4).
The lower arm (1) mounts on the outside of the back of the
saddlebag. The hardware mounts to the arm from inside
the saddlebag.
2. Hand tighten screws (2).They will be fully tightened during
saddlebag installation.
3. Repeat lower support arm assembly for the right side
saddlebag.
-J04409 3 / 6
Produktspezifikationen
| Marke: | Harley-Davidson |
| Kategorie: | Motor |
| Modell: | J04409 (2011) |
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