Haas-Sohn PINUS II CORNER Bedienungsanleitung
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General Instructions for Operation,
Installation and Maintenance
FIREPLACE INSERT
HAAS + SOHN Rukov s.r.o.
MANUFACTURER:
SNP 474, 408 01 RUMBURK, CZECH REPUBLIC
COMPANY ID: 62740989 TAX ID: CZ62740989
CONTENTS
1. TECHNICAL SPECIFICATIONS.............................................................................................4
1.1. General requirements on fireplace insert installations.............................................................4
1.2. Heating concept.......................................................................................................................4
1.3. Construction design .................................................................................................................5
2. FIRING PROCESS ..................................................................................................................5
2.1. Fuel quantity and firing process adjustments ..........................................................................5
2.2. Fuel ..........................................................................................................................................6
3. SAFE OPERATION .................................................................................................................6
3.1. General requirements ..............................................................................................................6
3.2. Safe distance between the fireplace insert and flammable material .......................................7
3.3. Safe distance between the smoke flue and flammable material .............................................7
3.4. Directions for safe operation....................................................................................................7
4. INSTALLATION AND CONNECTION TO THE CHIMNEY.....................................................7
4.1. Connection to the chimney or chimney insert.........................................................................7
4.2.
Connecting the stove insert to the venting unit
...................................................................8
4.3. Directions for smoke flue installation and safety ....................................................................8
4.4. Installation of the fireplace insert within the room....................................................................8
4.5. Cleaning the heating device and chimney...............................................................................9
4.6.
Fire in the chimney
................................................................................................................9
4.7. External combustion air supply................................................................................................9
4.8 External air supply system.......................................................................................................9
5. OPERATING INSTRUCTIONS................................................................................................9
5.1. Before first operation................................................................................................................9
5.2. Setting the fire........................................................................................................................10
5.3. Feeding the fire.....................................................................................................................10
5.4. Glass cleanness.....................................................................................................................11
5.5. Operation during temporary period and at worsened weather conditions.............................11
5.6. Fireplace insert function adjustment......................................................................................11
5.7. Ash removal ...........................................................................................................................11
6. CLEANING AND MAINTENANCE........................................................................................12
6.1. Cleaning.................................................................................................................................12
6.2. Sealing lines and tapes..........................................................................................................12
6.3. Spare parts.............................................................................................................................12
7. WHAT TO DO IF... DO YOU DO IT YOURSELF?...........................................................13-14
8. FREQUENT PROBLEMS AND QUESTIONS ......................................................................14
8.1. Cracked (released) fireclay (vermiculite) brick in the burning area .......................................14
8.2. Broken glass...........................................................................................................................14
8.3. Partitions to control the chimney effect..................................................................................14
8.4. Blind element substituted with exchanger (optional).............................................................15
9. PRODUCT LIABILITY AND SERVICE .................................................................................15
9.1. General...................................................................................................................................15
9.2. Conditions for guarantee........................................................................................................15
9.3. Guarantee and post-guarantee service.................................................................................15
9.4. Claim rejected ........................................................................................................................15
9.5. How to make a claim..............................................................................................................15
9.6. How to order spare parts........................................................................................................16
10. MISCELLANEOUS................................................................................................................16
10.1. Accessories supplied with the insert......................................................................................16
10.2. Special accessories (on order)...............................................................................................16
10.3. Recommended spare parts....................................................................................................16
10.4. Package and waste disposal..................................................................................................16
10.5. ES Declaration of Conformity and CE Certificate................................................................17
JK 06 185 16 04 14 09 e
10.6. HAAS+SOHN Rukov s.r.o Products and Manufacturing Programme.................................. 17
11. SUPPLEMENTS...............................................................................................................17-19
Congratulations! You have just bought the fireplace insert HAAS + SOHN, a top-quality product.
Thank you very much for your interest and purchase. Kindly read the Manual to find out about the
function, correct use and handling. We recommend you to read the instructions carefully in order to
avoid any risk related to likely damage. Proper operation and maintenance affects the service life of
the product as well. In addition, proper operation and fuel supply is connected with fuel savings and
environment protection. The technical specifications are shown in the Technical Card (included in
the booklet).
The manufacturer provides guarantee providing you adhere to the directions and recommendations
in the instructions for operation and maintenance. Keep the Operating Instructions and the Technical
Card safe to be able to refresh your knowledge at the beginning of the new heating season.
The General Instructions for Operation, Installation and Maintenance are valid for any type of
the fireplace inserts supplied by HAAS + SOHN. The Technical Card provides detailed
technical parameters for the particular type.
1. TECHNICAL SPECIFICATIONS
Fireplace inserts are designed for heating in habitable rooms, recreation buildings, work stations and
other places to provide thermal comfort. A fireplace insert is used as a closed fireplace while the
visual effect - the perception connected with flame - is similar to the sensation of live fire. In
comparison with conventional open fireplace, the insert is characteristic with higher thermic
efficiency. Another advantage of fireplace insert is the high safety level – no danger from flying
brands while flue gases spreading throughout the heated area is limited.
1.1. General requirements on fireplace insert installations
A fireplace insert is either integrated in the fireplace composition or –without casing – may be
installed in another way at the particular position. It is located in the particular interior on request and
specification by the customer or on architect’s design, viewing the concrete arrangements within the
room(s) to be heated. The installation and the connection to the vent must be approved by an
authorised chimney-sweep company ahead of time. It is recommended to give an order for the
installation and lining at a specialist stove-building company. For a basic layout of a single-shell
fireplace insert see Supplement 1.
Caution! Fireplace inserts may be installed only in rooms and positions risk-free in terms of
the position, building conditions and intended use. The walls and the ceiling at the
installation area must be free of electric lines. For the rooms with a fireplace insert installed,
sufficient air supply for the firing process must be provided. The base area – the place of the
installation – must be proper construction and size to allow standard operation of the hearth.
1.2. Heating concept
Fireplace inserts are designed for burning wood, eco-fuel cakes and coal cakes (specific types only)
in a burning-through way, characteristic with very good firing conditions.
The air within the room is heated thus the thermal comfort is provided by heat convection, in part by
heat radiation as well. This way, you can heat up even very cold, long-time unheated rooms very
quickly. The heat convection means that the cooler air sucked- in at the area of the bottom part of
the insert is heated inside the convective area (comprising of double shell of the heating device or its
casing, where the heating process takes place). From there, the heated air is led back in the room
via the holes in the upper part of the casing or the insert. The radiation heat is generated by means
of surface areas of the stove (metal, ceramics, glass). Due to the construction, the biggest radiation
heat source is the glass door.
1.3. Construction design
Fireplace inserts are welded of steel profiles, thickness 2-5 mm. In the middle of the insert, there is a
firing chamber that may be closed with the door (equipped with a self-acting element). The door is
provided with special large-area glass sheet, thermal resistance up to 800 °C.
3 4
The inner space of the firing chamber is usually lined with fireclay brick shapes. The brick shapes
are not jointed with any filler (the reason is a protection of the bricks against damage by thermic
dilatation). The upper part of the firing chamber is equipped with partitions designed for directing
flue gases into a smoke outlet. The partitions may be fixed or movable. Such movable partition may
serve as a supporting holder for fireclay brick shapes. At the bottom part of the firing chamber, a
simple, fixed cast grate is installed. Before the grate, a barrier is usually provided, to prevent from
burning pieces falling out or onto the door (front glass). Under the grate, there is a space designed
for ashpan. The remaining space at the bottom part of the stove may be used for spare fuel. With
certain models, the smoke flue neck may be adjusted for upper or rear outlet of the smoke: you just
release the clamps and rotate the neck of the smoke flue set in the required direction.
The fireplace insert may be a single- or twin-shell model. The twin-shell type is designed to provide
direct support to the convective stream flowing through the outer construction of the insert body. The
convection holes at the bottom part of the insert allow the air inlet in-between the insert and the
casing. The steel construction of the fireplace insert is protected with special refractory paint.
Caution! Fireplace inserts are not designed for continuous heating but for periodical –
interrupted (i.e. temporary) operation.
2. FIRING PROCESS
2.1. Fuel quantity and firing process adjustments
Burning wood, wood cakes (or coal cakes – optional) in fireplace inserts is based on burning through
the fuel, which means that such firing takes place throughout the whole go of the fuel at a time. In
order to provide optimal conditions for easy kindling and burning up, you need enough air being led
under the fuel in fire, through the grate: this is the so-called primary air, and it must be always
adjustable. By increasing temperature of the fuel burning through, certain gaseous components of
the fuel evolve that – unless additional air is supplied – would be of no avail in terms of heat energy:
therefore, additional air must be provided at the flame level where the firing process connected with
those gaseous components may continue. Now, at this stage, the primary air is – in fact – not
necessary, while secondary air supply is required, or tertiary air may be added as well,
respectively. The secondary air supply, usually adjustable, improves the firing process and
contributes to the door glass self- cleaning. The tertiary air supply is designed for general
improvement of the burning process and is usually fixed (one cannot regulate it anyhow). If the
proportion of the air volumes led into the particular sections of the firing chamber is correct, the
burning efficiency is increased while emission of pollutants in the environment is reduced. The
layout of the air supply regulative elements is shown in the Technical Card (a part of the
documentation supplied with the fireplace insert).
The heating capacity of the heating device depends on the fuel quantity burnt per defined time, fuel
quality and firing process efficiency. The data shown in Chart 2 (heating values) may help you to
make a picture of attainable capacity: let’s assume that you burn 1 kg of wood per hour, wood
moisture is 20%. Further, with higher wood moisture its heating capacity goes down.
In the testing room conditions, adjustability of the heating device was tested, within 30 – 100% of
nominal performance. For the regulation, the chimney effect and the fuel quantity were applied. In
practice, the heating capacity may be regulated by means of air supply regulating elements
(especially the primary air inlet). There is no simple and explicit way to determine the firing process
adjustment by means of regulators. There are many aspects to consider – fuel moisture, type of
fuel, chimney effect, exterior pressure conditions, etc. Therefore, the firing process (the flame
intensity and quality) should be re-adjusted for particular conditions.
You will be able to adjust the firing process to achieve best efficiency after a short time of operation.
A detailed chart showing how to adjust the air supply regulating elements is included in the Technical
Card. The figures in the chart are the testing results verified by the State Testing Laboratory. The
Chart 1 presents just general information for air supply adjustment.
Primary air Secondary air Tertiary air Fuel Fuel quantity Adjustable Adjustable No adjustment
wooden logs
and eco-cakes
2 - 3 logs (approx. 2 – 3 kg)
2 - 4 logs (approx. 2 – 3 kg)
Open wide Fixed adjustment
at installation
coal cakes 2 - 3 logs (approx. 2 – 3 kg)
Closed or open
(depends on local
conditions) half-open Fixed adjustment
at installation
Chart 1
Our tips for wood burning
• Any time you set the fire, let the primary air regulator open long enough to allow the fuel
burning properly.
• Before you re-load, it is recommended to open the primary air regulator wide.
• While burning wood, make sure the wood is dry, maximum moisture 20%.
Our tips for coal cake burning (selected models only)
• To achieve optimisation of the firing process, load the cakes directly onto the grate holes: this
way, you support the burning in best possible way.
• Make sure you do not overload: for the heat capacity you may use, i.e. to maintain the heat, a
couple of cakes is enough: otherwise the device would suffer from excessive heat. Coal cake
fuel efficiency may reach 6 kWh/1 kg, i.e. by some 40% more than wood!
2.2. Fuel
For fireplaces, you may burn logs, wood cakes and coal cakes (some models only). The moisture of
the wood to be burnt should be lower than 20%, optimally 10%. The rule of thumb is: the less water
in the fuel, the higher heating capacity you achieve. For the recommended wood moisture, you may
reach it safely if you store the wood in a well ventilated shelter for at least two years. The water
content in coal cakes should be specified by the manufacturer. The cakes should be stored in a dry
room otherwise they disintegrate. It is recommended to store the wood intended for burning in pieces
approx. 3-6 cm (diameter), 20–30 cm (length). It is forbidden to load and burn coal or charred
coal. In the fireplace, never burn flammable liquids or waste. It is forbidden to burn papering,
chipboards, plastic materials, penetrated wood, wood shavings or saw dust. Burning such materials
not only is detrimental to the environment but shortens the service life of the heating device as well:
you might seriously damage the device or the chimney as well.
Note: The bark, a part of wooden logs, is no issue at all.
Fuel efficiency : selected types of wood at moisture 20%
Wood Fuel efficiency
kWh/m
3
Fuel efficiency kWh/1
kg Weight kg/m
3
Spruce, fir 1957 4,0 485
Larch 2461 4,0 610
Pine 2280 4,0 565
Oak, beech 2743 3,8 726
Chart 2
3. SAFE OPERATION
3.1. General requirements
While installing and operating stove insert, it is obligatory to adhere to the fire prevention
regulations (related to this type of devices) in force in the country of installation.
The device is designed for standard environment. In case of any temporary change establishing any
temporary danger of fire or explosion (for example, while installing linoleum flooring, PVC, painting,
etc.) it is crucial to put the heating device out of operation IN TIME, BEFORE ANY POTENTIAL
DANGEROUS SITUATION MAY OCCUR. At the end of the work, do not start using the fireplace
again until the room conditions are brought back to normal (it is recommended to provide fresh air by
draught).
5 6
Produktspezifikationen
| Marke: | Haas-Sohn |
| Kategorie: | Härten |
| Modell: | PINUS II CORNER |
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