Festo VTOC Bedienungsanleitung


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Valve terminal type VTOC-PT-L en. . . . . . . . . . . . . . . . . . .
1 Intended use
The valve terminal VTOC with interlock (type VTOC-PT-L) is
used exclusively for control of pneumatic actuators within the
limits of the technical data and is intended for installation in
machines and automation systems.
The VTOC-PT-L is intended for use in an industrial environ-
ment.
The target group of this description consists of trained spe-
cialists in control and automation technology who have ex-
perience with the installation of valve terminals.
Warning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Danger of injury through uncontrolled movements of con-
nected equipment.
Make sure that electrical and pneumatic equipment are in
a de-energised and pressureless status.
Before working on the pneumatics:
• Switch off the compressed air supply
• Vent the valve terminal
Before working on the electrical components, e.g. before
installation or maintenance work:
• Switch off the power supply
In this way, you can avoid:
– uncontrolled movements of loose tubing
– accidental and uncontrolled movements of the
connected actuators
– undefined switching states of the electronics
– functional damage.
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation and commissioning should only be carried out
by qualified personnel in accordance with this brief de-
scription. Commission a valve terminal only if it has been
completely mounted and wired! Employ the valve terminal
VTOC-PT-L only in conformity with protection class IP40.
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IO-Link
®
and TORX
®
are registered trademarks of the re-
spective trademark owners in certain countries.
2 Display and connecting elements of the electronics
The following electrical connection and display components
can be found on the VTOC-PT-L:
1 2 3 4
1 Earthing screw (Torx, T20) for connection to functional
earth (


 chap. 4)
2 Interlock D-Sub connection
3 Status-LED I-Port communication
4 I-Port/IO-Link connection (plug, 5-pin, M12, A-coded)
2.1 LED display X1
The subsequent table shows the statuses and significance for
the LED X1:
LED display Status and significance
LED illuminated green:
– Normal operating status
LED flashing green:
– Data communication is not satisfactory
LED flashing alternatingly green/red:
– 24 V load voltage supply not satisfactory
(no voltage, undervoltage or short circuit)
LED flashing red:
– Device errors
LED illuminated red:
– No data communication and
– 24 V load voltage supply not satisfactory
(no voltage, undervoltage or short circuit)
LED dark:
– No operating voltage
3 Display and connecting elements of the valves
The subsequent figure shows the assignment of the LEDs to
the solenoid coils of the valves:
1
2
3
4
5
LED for solenoid coil 12
LED for solenoid coil 14
Manual override (MO) non-
detenting or detenting,
solenoid coil 14
Manual override (MO) non-
detenting or detenting,
solenoid coil 12
Valve
12
3
4
5
4 Earth terminal
Connect the VTOC-PT-L to functional earth via the earth
terminal (

1in the figure in section 2). In this way, you
will avoid malfunctions from electromagnetic interference.
5 I-port connection
The VTOC-PT-L can be connected as follows via the I-Port
connection:
– directly to the fieldbus by mounting a CTEU bus node on
the VTOC-PT-L
– decentralised to an external I-Port-compatible device
through a connecting cable.
– to a CPX terminal through a connecting cable and a CTEL
master module ( CTEL system description).
6 Voltage supply
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
• Use for the electrical power supply only PELV circuits in
accordance with IEC/EN 60204-1 (Protective Extra-Low
Voltage, PELV).
• Observe also the general requirements for PELV circuits
in accordance with IEC/EN 60204-1.
• Use only voltage sources that ensure a reliable electric
separation of operating voltage in accordance with IEC/
EN 60204-1.
• Always connect both circuits for operating and load
voltage supply.
Through the use of PELV circuits, protection against electric
shock (protection against direct and indirect contact) is en-
sured in accordance with IEC/EN 60204-1.
6.1 Pin allocation of the I-Port/IO-Link cable
Connection
1)
Pin Allocation Function
1 24 V
EL/SEN
(PS) Operating voltage
supply
2 24 V
VAL/OUT
(PL) Load voltage supply
3 0 V
EL/SEN
(PS) Operating voltage
supply
4 C/Q Data
communication
5 0 V
VAL/OUT
(PL) Load voltage supply
Housing, FE Functional earth
2)
1) 5-pin M12x1 plug, A-coded
2) The connection to functional earth must also be ensured via the
earthing screw of the valve terminal (see chap. 2).1
7 IO-Link mode
The VTOC-PT-L can also be operated as an IO-Link device. You
can download the IODD configuration file required for this at

www.festo.com.
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If an IO-Link Master is used, the load voltage must
normally be made available through a T-plug.
8 Bridged interlock
For applications that do not require control of the solenoid
coils via interlock, the interlock D-sub connection can be
bridged with a special D-sub socket (type NEFF-S1G44LB). All
solenoid coils are then supplied with load voltage through
the I-Port.
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
– This D-sub socket is intended only for bypassing the
interlock.
– In the D-sub socket of type NEFF-S1G44LB, the load
voltage sockets (24 V) are bridged with the sockets (V+).
– The D-sub socket of type NEFF-S1G44LB cannot be used
as a multi-pin plug socket.
9 Address assignment
With the VTOC-IL, you can actuate up to 48 solenoid coils.
The subsequent figure shows an example of the address
allocation of the VTOC-PT-L valve terminal with 12 valve posi-
tions (VP):
–
1
assigned addresses of the solenoid coils 12
–
2
assigned addresses of the solenoid coils 14
– The address assignment is independent of whether blank-
ing plates
3
or valves
4
are used.
– Address assignment is in ascending order without gaps,
from left to right.
– A valve position always occupies two addresses. The fol-
lowing assignment applies in this case:
– Low-order valve position (address) for solenoid coil 14
– High-order valve position (address) for solenoid coil 12.
1153 5 79 11 13 17 19 21 23
0142 4 6 810 12 16 18 20 22
VP 12
VP 1
1
2
34
1 Assigned addresses of the solenoid
coils 12
3 Blanking plate
2 Assigned addresses of the solenoid
coils 14
4 Valves
10 Assignment of the outputs and inputs
The subsequent table shows assignment of the outputs and
inputs.
Byte Bit
01234567
Outputs:
0
Sp 1 Sp 2 Sp 3 Sp 4 Sp 5 Sp 6 Sp 7 Sp 8
1
Sp 9 Sp 10 Sp 11 Sp 12 Sp 13 Sp 14 Sp 15 Sp 16
2
Sp 17 Sp 18 Sp 19 Sp 20 Sp 21 Sp 22 Sp 23 Sp 24
3
Sp 25 Sp 26 Sp 27 Sp 28 Sp 29 Sp 30 Sp 31 Sp 32
4
Sp 33 Sp 34 Sp 35 SP 36 SP 37 SP 38 SP 39 Sp 40
5
Sp 41 Sp 42 Sp 43 SP 44 SP 45 SP 46 SP 47 Sp 48
Inputs (V+):
0
Sp 1 Sp 2 Sp 3 Sp 4 Sp 5 Sp 6 Sp 7 Sp 8
1
Sp 9 Sp 10 Sp 11 Sp 12 Sp 13 Sp 14 Sp 15 Sp 16
2
Sp 17
… 32
Sp 33
… 48
Not used
3
Not used
Sp = solenoid coil
11 Malfunction and error handling
Malfunctions and statuses from connected I-Port devices are
transmitted in the form of event codes through the bus node
to the Fieldbus Master and output there and stored, if neces-
sary. In the diagnostics case, a 2-byte-long event code is
transferred to the I-Port or IO-Link master.
Event code Malfunction and error handling Type
MSB LSB
50h 00h Device errors. Switch device off and back
on. If the error is still present, the device is
defective and needs to be replaced.
Error
51h 12h Error in the load voltage supply
• Check the load voltage supply
Warning
12 Technical data
Type VTOC-PT-L
Mounting position: Any
Ambient temperature
Storage temperature
– 5 … + 50 °C
–10 … + 60 °C
Operating medium Compressed air according to
ISO 8573-1-2010 [7:4:4]
Operation with lubricated
medium possible
(Required in further opera-
tion)
Relative air humidity 93 % at 40 °C, non-condens-
ing
Number of valve positions 2 … 24
Valve 2x3/2 normally closed, reset
via mechanical spring
Operating pressure: 0 … 0.8 MPa
(0 … 8 bar; 0 … 116 psi)
Nominal flow rate 10 l/min
Power supply
1)
:
– Load voltage (valves)
– Load voltage interlock (valves)
– Operating voltage (electronics)
Reverse polarity protected
DC 24 V (± 10 %)
DC 24 V (± 10 %)
DC 24 V (± 25 %)
Power consumption (load)
– per solenoid coil at nominal
voltage 1.0 W 30 ms, then 0.4 W
Max. current consumption through
I-Port:
– Valves / electronics 2.5 A / 0.5 A
Intrinsic current consumption
through I-Port:
– Valves / electronics 40 mA / 30 mA
Current consumption per solenoid
coil
– pull current (duration 30 ms)
– holding current
48 mA
16 mA
Mains buffering time
(only operating voltage)
10 ms
Test pulse bypass time 1 ms (valve supply VÅ¡
n
+)
I-Port/IO-Link connecting cable
– Wire cross section
(length 0.1 … 5 m)
– Wire cross section
(length 5 … 20 m)
– Max. length
Min. 0.25 mm²
Min. 1 mm²
20 m (unshielded)
IO-Link properties
– Operating Mode
– Revision
– Data Out
– Data In
COM 3 (230.4 kBit)
COM 2 (38.4 kBit)
1.0
6 bytes
4 bytes
Protection class through housing in
accordance with IEC/EN 60529, bus
node mounted completely, plug
connector inserted or equipped with
protective cap
IP40
with corresponding connect-
ing cable from the Festo
range of accessories
Protection against electric shock
(protection against direct and
indirect contact in accordance with
IEC/EN 60204-1)
through the use of PELV cir-
cuits
Electromagnetic compatibility
2)
– Resistance to interference and
emitted interference

Declaration of conformity
(www.festo.com)
Vibration and resistance to shocks (in
accordance with EN 60068)
3)
– Vibration (part 2 - 6)
– Shock (part 2 - 27)
– Continuous shock (part 2 – 29)
SG2
SL2
SL1
Materials AL, PA, POM, NBR, PU, PC
Tightening torque:
– Bus node on sub-base
– Valve on manifold rail
– Earthing screw
1.0 Nm (± 10 %)
0.2 Nm (± 10 %)
1.0 Nm (± 20 %)
Mounting option for wall mounting:
– Standard hole:
– if desired, thread:
(in the reverse side of VTOC-PT-L)
– dia. 3.3 mm
– alternatively: M3, M4,
8-32 UNC or 10-32 UNC-2B
1) The operating voltage supply is through the CTEU bus node or
IO-Link Master. The load voltage supply is through the CTEU bus
node or, for IO-Link, through a separate feed. Separate fuses are
required for operating and load voltage.
2) The valve terminal VTOC... is intended for use in an industrial
environment. When used outside an industrial environment, e.g.
in commercial and mixed residential areas, measures for radio
interference suppression may be necessary.
3) Explanation of the degrees of severity subsequent table
Explanation on vibration and shock – severity level
Severity level 1 Vibration:
0.15 mm path at 10 … 58 Hz;
2 g acceleration at 58 ... 150 Hz
Shock:
±15 g at 11 ms duration;
5 shocks per direction
Continuous shock:
±15 g at 6 ms duration;
1000 shocks per direction
Severity level 2 Vibration:
0.35 mm path at 10 … 60 Hz;
5 g acceleration at 60 ... 150 Hz
Shock:
±30 g at 11 ms duration;
5 shocks per direction
Continuous shock:
n. a.
VTOC-PT-L
Operating description Festo SE & Co. KG
Ruiter Straße 82
D-73734 Esslingen
Germany
+49 711 347-0
www.festo.com
Translation of the
original instructions
8191279
2023-03a
[8191281]
13 Interlock
The first 16 solenoid coils can be supplied individually
through the interlock D-sub connection. This permits the
external release of these valves.
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mount or remove the interlock D-sub connection only in a
free-of-tension status.
The interlock can be switched on as follows:
– single-pin through external contacts
– double-pin through safe output terminals. In this case,
check the compatibility of the safe output terminals with
the VTOC-PT-L.
All valves of the VTOC-PT-L are supplied with load voltage
through the interlock D-sub connection, even if actuated
through the bus node. The solenoid coils 17 … 32 and
33 … 48 cannot be supplied individually through the interlock
D-sub connection (

table in the section 13.3 and 13.4).
13.1 Sub-D socket
Festo recommends one of the following cables (with sub-D
socket) from Festo for connecting the interlock.
Type Length of the cable
NEBV-S1G44-K-2.5-N-LE44-S6
2.5 m
NEBV-S1G44-K-5-N-LE44-S6
5 m
NEBV-S1G44-K-10-N-LE44-S6
10 m
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Observe when using sub-D plugs of other manufacturers:
– The sub-D plug must not exceed a max. width of
16.5 mm
– Connect the cable screening to the plug housing
13.2 Pin allocation of the interlock (sub-D 44 pin)
The subsequent figure shows the position of the pins in the
interlock sub-D connection on the VTOC-PT-L.
Pin 31 Pin 44
Pin 1 Pin 15
Pin 16 Pin 30
For controlling the valves, each solenoid coil (called coil or
SP in the tables) is assigned to two specific pins of the inter-
lock sub-D connection:
Pin Coil Signal
1)
1 … 3 — 24 V
VAL/OUT
4 … 6 1 … 48 0 V
VAL/OUT
7
8
1
1
V
1
+
V
1
–
9
10
2
2
V
2
+
V
2
–
11
12
3
3
V
3
+
V
3
–
13 … 36 … V
n
+
V
n
–
37
38
16
16
V
16
+
V
16
–
39 17 … 32 V
17…32
+
40 33 … 48 V
33…48
+
41 … 43 1 … 48 0 V
VAL /OUT
44 — Not connected
Housing FE FE
Note:
Pins 7 … 38 provide individual control of the solenoid coils 1 … 16 of
the interlock.
1)
Do not use V
1…16
– and V
n
– with single-pin interlock interface
13.3 Single-pin interlock interface
Observe the following with single-pin interlock interface:
– The interlock interface is made through external plus
switching contacts or single-pin switching safety terminals.
– The 24 V supply of all solenoid coils must be on the same
potential.
– 16 solenoid coils can be actuated through the interlock
(V
n
+).
– The solenoid coils that do not require an interlock interface
can be supplied directly with 24 V from pin 1 … 3.
– Creation of the respective input voltage is reported as an
image table through the fieldbus.
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The interlock contacts V
1
– …
V
16
–
must not be used with
the single-pin interlock interface.
13.4 Double-pin interlock interface
Observe the following with the double-pin interlock interface:
– The interlock interface is made through external plus-
minus switching safety terminals.
Note. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The internal control of valves 1 … 16 over the fieldbus must
not be used.
An inadvertent switch-on of the internal drivers of the
VTOC-PT-L over the fieldbus can be recognised by most
safe terminals. Use only terminals that recognise an inad-
vertent actuation through the fieldbus.
– The solenoid coils of the interlock valves are controlled
through the corresponding pin in the sub-D plug
(pins 7 … 38).
– The solenoid coils that do not require an interlock interface
can be supplied directly with 24 V (e.g. from pin 1 … 3).
– A difference in potential between V
n
– and 0 V
VAL/OUT
is
permissible only below 5 V.
– The test impulses (
Å¡
1 ms) used for error detection by safe
output terminals are suppressed by a special filter switch.
– For the VTOC-PT-L, the current consumption per valve is
below 20 mA. Some safe terminals recognise wire break
with a current consumption below 20 mA. In these cases,
the wire break detection must be switched off.
Sample circuit diagram of a single-pin interlock interface: Sample circuit diagram of a double-pin interlock interface:
1
2
4
0 V
VAL
9
V
16
–
24 V
VAL
V
1
–
5
6
7
V
1
+
V
16
+
3
8
1
3
4
2
24 V
VAL
0 V
VAL
6
7
8
V
16
+
V
1
+
V
16–
V
1
–
V
2
–
V
2
+
5
9aJ
1 6Power supply V+; solenoid coil 33 … 48, (no interlock) I-Port connection pin 5, 0 V
VAL/OUT
(PL), load voltage supply Direct control V+; solenoid coil 33 … 48, (no interlock) I-Port connection pin 2, 24 V1 6
VAL/OUT
(PL), load voltage supply
2 7 2 7Power supply V+; solenoid coil 17 … 32, (no interlock) Driver, controlled via fieldbus/I-Port Direct control V+; solenoid coil 17 … 32, (no interlock) I-Port connection pin 5, 0 V
VAL/OUT
(PL), load voltage supply
3 8 3 8Control Vn+ (via interlock) Interlock D-sub connection Control Vn+ (via interlock) Driver, controlled via fieldbus/I-Port
4 9 4 9Interlock contacts of the output terminal Power supply (interlock) Interlock contacts of the output terminal Interlock D-sub connection
5I-Port connection pin 2, 24 V
VAL/OUT
(PL), load voltage supply Control Vn– (via interlock) Power supply (interlock)5 aJ


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Marke: Festo
Kategorie: Nicht kategorisiert
Modell: VTOC

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