DeWalt DW616 Bedienungsanleitung

DeWalt Router DW616

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Deﬁ nitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the

manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury.

NOTICE: may Indicates a practice which, if not avoided, not related to personal injury

result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D WALT TOOL, CALL E

US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258).

WARNING: To reduce the risk of injury, read the instruction manual.

General Power Tool Safety Warnings

WARNING! Read all safety warnings and all instructions. Failure to follow the

warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

1) WORK AREA SAFETY

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence

of flammable liquids, gases or dust. Power tools create sparks which may ignite the

dust or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions can

cause you to lose control.

2) ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do

not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs

and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,

ranges and refrigerators. There is an increased risk of electric shock if your body is

earthed or grounded.

c) Do not expose power tools to rain or wet conditions. Water entering a power tool

will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging

the power tool. Keep cord away from heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for

outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a ground fault

circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric

shock.

3) PERSONAL SAFETY

a) Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use a power tool while you are tired or under the influence

of drugs, alcohol or medication. A moment of inattention while operating power tools

may result in serious personal injury.

b) Protective Use personal protective equipment. Always wear eye protection.

equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection

used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off position before

connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energizing power tools that have

the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on. A wrench

or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing

and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught

in moving parts.

g) If devices are provided for the connection of dust extraction and collection

facilities, ensure these are connected and properly used. Use of dust collection can

reduce dust-related hazards.

4) POWER TOOL USE AND CARE

a) The Do not force the power tool. Use the correct power tool for your application.

correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool

that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the

power tool before making any adjustments, changing accessories, or storing

power tools. Such preventive safety measures reduce the risk of starting the power tool

accidentally.

d) Store idle power tools out of the reach of children and do not allow persons

unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts,

breakage of parts and any other condition that may affect the power tool’s

operation. If damaged, have the power tool repaired before use. Many accidents

are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp

cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits, etc. in accordance with these

instructions, taking into account the working conditions and the work to be

performed. Use of the power tool for operations different from those intended could

result in a hazardous situation.

5) SERVICE

a) Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

Additional Safety Rules for Routers

• Hold power tool by insulated gripping surfaces because the cutter may contact its

own cord. Cutting a “live” wire may make exposed metal parts of the tool “live” and shock

the operator.

• Use clamps or another practical way to secure and support the workpiece to a

stable platform. Holding the work by your hand or against the body leaves it unstable and

may lead to loss of control.

• Metal cutting with router: If using router for metal cutting, clean out tool often.

Metal dust and chips often accumulate on interior surfaces and could create a risk of serious

injury, electrical shock or death.

• Never run the motor unit when it is not inserted in one of the router bases. The motor

is not designed to be handheld.

• Keep handles dry, clean and free from oil and grease. This will enable better control of

the tool.

• Maintain a firm grip with both hands on the tool to resist starting torque. Maintain a

firm grip on the tool at all times while operating.

INSTRUCTION MANUAL

GUIDE D’UTILISATION

MANUAL DE INSTRUCCIONES

DW616, DW618

Router System

Système de toupie

Sistema de rebajadora

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y

PÓLIZA DE GARANTÍA. ADVERTENCIA: LÉASE ESTE

INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

D WALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286E

The following are trademarks for one or more D WALT power tools: the yellow and black color scheme, the “D” shaped E

air intake grill, the array of pyramids on the handgrip, the kit box configuration, and the array of lozenge-shaped humps on

the surface of the tool.

• Keep hands away from cutting area above and below the base. Never reach under

the workpiece for any reason. Keep the router base firmly in contact with the workpiece

when cutting.

• Never touch the bit immediately after use. It may be extremely hot.

• Be sure that the motor has stopped completely before you lay the router down. If

the bit is still spinning when the tool is laid down, it could cause injury or damage.

• Be sure that the router bit is clear of the workpiece before starting the motor. If the

bit is in contact with the workpiece when the motor starts, it could make the router jump,

causing damage or injury.

• Always follow the bit manufacturer’s speed recommendations as some bit designs

require specific speeds for safety or performance. If you are unsure of the proper

speed or are experiencing any type of problem, contact the bit manufacturer.

• Do not use router bits with a diameter in excess of 2-1/2" (63 mm) in this tool.

• Do not hand-hold the router in an upside-down or horizontal position. The motor can

separate from the base if not properly attached according to the instructions.

• Before starting the motor, check to see that the cord will not snag or impede the

routing operation.

• Keep cutting pressure constant. Do not overload motor.

• Provide clearance under workpiece for bit when through-cutting.

• Do not press spindle lock button while the motor is running. Doing so can damage

the spindle lock.

• Always make sure the work surface is free from nails and other foreign objects.

Cutting into a nail can cause the bit and the tool to jump.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or

long hair can be caught in moving parts.

• An extension cord must have adequate wire size (AWG or American Wire Gauge)

for safety. The smaller the gauge number of the wire, the greater the capacity of the cable,

that is 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in

line voltage resulting in loss of power and overheating. When using more than one extension

to make up the total length, be sure each individual extension contains at least the minimum

wire size. The following table shows the correct size to use depending on cord length and

nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge

number, the heavier the cord.

Minimum Gauge for Cord Sets

Ampere Rating

Volts Total Length of Cord in Feet (meters)

120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)

240V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)

Than

Not More

Than AWG

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12 Not Recommended

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses.

Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY

EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),

• ANSI S12.6 (S3.19) hearing protection,

• NIOSH/OSHA/MSHA respiratory protection.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to the State of California to cause cancer, birth

defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work.

To reduce your exposure to these chemicals: work in a well ventilated area, and work with

approved safety equipment, such as those dust masks that are specially designed to filter out

microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,

and other construction activities. Wear protective clothing and wash exposed areas

with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may

promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and

permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection

appropriate for the dust exposure. Direct particles away from face and body.

WARNING: Always wear proper personal hearing protection that conforms to ANSI

S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product

may contribute to hearing loss.

• The label on your tool may include the following symbols. The symbols and their definitions

are as follows

V .....................volts A .........................amperes

Hz ...................hertz W ........................watts

min .................minutes or AC .............alternating current

or DC .....direct current or AC/DC......alternating or direct current

...................Class I Construction no .......................no load speed

....

........

....

........

....

.......

...

.......

....

.......

...

....

.(grounded) n .........................rated speed

................... Class II Construction .......................earthing terminal

(double insulated) ........................safety alert symbol

…/min ............per minute BPM ...................beats per minute

IPM .................impacts per minute RPM ...................revolutions per minute

SPM ...............strokes per minute sfpm ...................surface feet per minute

SAVE THESE INSTRUCTIONS FOR FUTURE USE

Motor

Be sure your power supply agrees with the nameplate marking. Voltage decrease of more than

10% will cause loss of power and overheating. DEWALT tools are factory tested; if this tool does

not operate, check power supply.

COMPONENTS (Fig. 1)

WARNING: Never modify the power tool or any part of it. Damage or personal injury could

result.

A. Quick release latch

B. Depth adjustment ring

C. Adjustable scale

D. Locking lever

E. Knob handle

F. Subbase

G. Speed dial (DW618 only)

H. Guide pin groove

I. Spindle lock button (DW618 only)

J. Collet nut

K. Toggle switch

L. Detachable cordset

M. Holes for universal edge guide

N. D-handle trigger switch

O. Trigger lock button

P. Turret stop

Q. Depth adjustment rod

R. Plunge lock lever

S. Dust shroud

T. Dust cap

U. D-Handle

INTENDED USE

This heavy-duty router is designed for professional routing applications.

DO NOT use under wet conditions or in presence of flammable liquids or gases.

This is a professional power tool. let children come into contact with the tool. DO NOT

Supervision is required when inexperienced operators use this tool.

Switch (Fig. 1)

To turn the tool on, push the toggle switch (K) to the ON position indicated on the tool. To turn

the tool off, push the toggle switch to the OFF position indicated on the tool.

Detachable Cord Set (Fig. 1A)

WARNING: To reduce the risk of injury, turn unit off and disconnect it from power

source before installing and removing cord set from motor or D-handle base. Before

connecting cord set to power source, ensure the toggle switch (K) and the D-handle trigger

switch (N) are in the OFF position. An accidental start-up can cause injury.

Insert the detachable cordset plug so that the key (W) is aligned with the notch (V) in the

socket. Turn the plug clockwise one quarter turn to lock.

OPERATION

WARNING: To reduce the risk of injury, turn unit off and disconnect it from power

source before installing and removing accessories, before adjusting or when making

repairs. An accidental start-up can cause injury.

WARNING: Before connecting cord set to power source, ensure the toggle switch

(K) and the D-handle trigger switch (N) are in the OFF position. An accidental start-up

can cause injury.

WARNING: Before starting the tool, clear the work area of all foreign objects. Check to see

that the cord will not snag or impede the routing operation. Also keep firm grip on tool to resist

starting torque.

General for All Bases

LOCKING LEVER ADJUSTMENT (FIG. 4)

You should be able to clamp the locking lever without excessive force. Excessive force may

damage the base.

You should not be able to move the motor in the base when the locking lever is clamped. To

adjust the locking lever’s clamping force, open the locking lever (D) and turn the nut (Y) in small

increments. Turning the nut clockwise tightens the lever while turning the nut counterclockwise

loosens the lever.

CENTERING THE SUBBASE (FIG. 5)

If you need to adjust, change, or replace the subbase, a centering tool (DNP617–sold separately)

is recommended (refer to ). The centering tool consists of a cone and a pin.Accessories

To adjust the subbase, follow the steps below

1. Loosen but do not remove the subbase screws so that the subbase can move freely.

2. Insert the pin into the collet and tighten the collet nut.

3. Insert the motor into the base and clamp the locking lever on the base.

4. Place the cone on the pin and lightly press down on cone until it stops as shown. This will

center the subbase.

5. While holding down on the cone, tighten the subbase screws.

BIT INSTALLATION AND REMOVAL (FIG. 6)

1. To install a bit, insert the round shank of the de sired router bit into the loosen ed collet as far

as it will go and then pull it out about 1/16" (1.6 mm). Using the wrench(es) provided, turn

the collet nut (J) clockwise while holding the spindle shaft with the second wrench. [On the

DW618, depress the spindle lock button (I) to hold the spindle shaft.] Tighten the collet nut

securely to prevent the bit from slipping.

2. To remove a bit, hold the spindle shaft while turning the collet nut (J) counterclockwise with

the wrench provided. [Hold the spindle by depressing the spindle lock button (I) on the

DW618.] The self-releasing collet nut will turn approximately 3/4 of a turn and then become

tight again. At this point the bit cannot be re moved. Continue turning the collet nut counter-

clock wise. This lifts the collet, allowing the bit’s removal.

COLLETS

WARNING: Projectile hazard. Only use bits with shanks that match the installed

collet. Smaller shank bits will not be secure and could become loose during operation.

CAUTION: Never tighten the collet without first installing a router bit in it. Tightening an empty

collet, even by hand, can damage the collet.

If you have questions or comments, contact us.

Pour toute question ou tout commentaire, nous contacter.

Si tiene dudas o comentarios, contáctenos.

1-800-4-D WALT • www.dewalt.comE

Two collets are included with the motor: one 1/4" (6.4mm) and one 1/2" (13mm). To

change collet sizes, unscrew the collet assembly as described above. Install the desired collet by

reversing the procedure.The collet and the collet nut are connected. Do not attempt to remove

the collet from the collet nut.

NOTICE: Plunge Base Only—When tightening or changing collets, do not allow the

wrenches to contact the plunge rods. If the rods are damaged, the plunge action will be

restricted.

USING THE UNIVERSAL EDGE GUIDE (FIG 1)

The universal edge guide (DW6913) is available from your local retailer or service center at extra

cost. Follow the assembly instructions included with the guide. Insert the two bars through the

holes (M) in the router base. Adjust as needed for parallel routing.

DIRECTION OF FEED (FIG. 11)

The direction of feed is very important when routing and can make the difference between a

successful job and a ruined project. Figure 11 shows the proper direction of feed for some

typical cuts. A general rule to follow is to move the router in a counterclockwise direction on an

outside cut and a clockwise direction on an inside cut.

Shape the outside edge of a piece of stock by following these steps:

1. Shape the end grain, left to right

2. Shape the straight grain side moving left to right

3. Cut the other end grain side

4. Finish the remaining straight grain edge

WARNING: Avoid climb-cutting (cutting in direction opposite than shown in

Figure11). Climb-cutting increases the chance for loss of control resulting in possible injury.

When climb-cutting is required (backing around a corner), exercise extreme caution to maintain

control of router. Make smaller cuts and remove minimal material with each pass.

CHOOSING ROUTER SPEED (DW618 ONLY) (FIG. 12)

Refer to the to choose a router speed. Turn the speed dial (G) to Speed Selection Chart

control router speed.

WARNING: Do not operate tools rated “AC only” on a DC supply. Loss of speed control

may result, causing tool damage and possible hazard to the operator.

WARNING: If the speed control ceases to operate, or is intermittent, stop using the tool

immediately. Take it to a DEWALT factory or authorized service facility for repair.

NOTICE: The router is equipped with electronics to monitor and maintain the speed of the tool

while cutting. In low and medium speed operation, the speed control prevents the motor speed

from decreasing. If you expect to hear a speed change and continue to load the motor, you

could damage the motor by overheating. Reduce the depth of cut and/or slow the feed rate to

prevent tool damage.

Set-up: Fixed and D-Handle Base

MOTOR QUICK RELEASE (FIG. 1)

1. Open the locking lever (D) on the base.

2. Grasp the base with one hand while depressing the quick release latches (A).

3. With the other hand, grasp the top of the motor unit and lift it from the base.

INSERTING THE MOTOR INTO THE BASE (FIG. 1–3, 7)

1. Open the locking lever (D) on the base.

2. Thread the depth adjustment ring (B) onto the motor until the ring is about halfway between

the top and bottom of the motor. Insert the motor into the base by aligning the groove on

the motor (H) with the guide pins (X) on the base. Slide the motor down until the depth

adjustment ring snaps into the quick release latches (A).

NOTE: Guide pin grooves are located on either side of the motor so that it can be positioned

in two orientations.

3. Close the locking lever when the desired depth is achieved. For in formation on setting

cutting depth, refer to Adjusting the Depth of Cut.

For D-Handle Base Only

4. Be sure that the trigger switch (N) is released and the trigger lock button (O) is in the

unlocked and off position.

5. Unlock and disconnect the detachable cordset (L) from the motor.

6. Connect the detachable cordset (L) to bottom of D-Handle and lock the cord.

7. Connect the short cord (AA) from top of D-Handle to the motor as shown. Be sure the cord

is locked.

8. Place the toggle switch in the ON position. This allows the trigger switch on the D-handle to

control the router.

ADJUSTING THE DEPTH OF CUT (FIG. 1, 3)

1. Select and install the desired bit. See the heading Bit Installation and Removal.

2. Place the router on its base on the work piece.

3. Open the locking lever (D) and turn the depth adjustment ring (B) until the bit just touches

the work piece. Turning the ring clockwise raises the cutting head while turning it

counterclockwise lowers the cutting head.

4. Move the adjustable scale clockwise so that 0 on the scale is located exactly above the

pointer (Z) on the base.

5. Turn the depth adjustment ring along with the adjustable scale to the desired depth.

Note that each mark on the adjustable scale represents a depth change of 1/64" or

.015"(0.4mm).

6. Close the locking lever (D).

Operation: Fixed and D-Handle Base

GRIPPING LOCATIONS (FIG. 1)

Fixed Handle Base: Grip both knob handles (E) while operating.

D-Handle Base: Grip D-Handle (U) and knob handle (E) while operating.

The D-Handle router base has two positions for the knob to accommodate right or left hand use.

TRIGGER LOCK (FIG. 1)

D-Handle Base Only

To lock the trigger, pull the trigger switch (N) completely, then push the trigger lock button (O).

The router will remain on after you remove your finger from the trigger. To unlock the trigger

lock button, pull the trigger and release. The lock button will pop out and the router will turn off.

Set-up: Plunge Base (Fig. 1, 8–10)

MOTOR QUICK RELEASE

1. Open the locking lever (D) on the base.

2. Grasp the top of the motor unit and lift it from the base.

INSERTING THE MOTOR INTO THE PLUNGE BASE

1. Remove the depth adjustment ring from the motor. It is not used with the plunge base.

2. Open the locking lever (D) on the base to ensure that the motor properly seats.

3. Ensure that the plunge lock lever (R) is locked.

4. Align the flat of the motor’s end cap (BB) with pillar (CC) and insert the motor into the plunge

base until it stops.

5. Close the locking lever (D).

ADJUSTING THE PLUNGE ROUTING DEPTH (FIG. 8)

1. Unlock the plunge mechanism by pushing up the plunge lock lever (R). Plunge the router

down as far as it will go, allowing the bit to just touch the workpiece.

2. Lock the plunge mechanism by pushing the plunge lock lever (R) down.

3. Loosen the depth adjustment rod (Q) by turning the wingscrew (DD) counterclockwise.

4. Slide the depth adjustment rod (Q) down so that it meets the lowest turret stop (P).

5. Slide the tab (EE) on the depth adjustment rod down so that the top of it meets zero on the

pillar scale (FF).

6. Grasping the top, knurled section of the depth adjustment rod (Q), slide it up so that the tab

(EE) aligns with the desired depth of cut on the pillar scale (FF).

7. Tighten the wingscrew (DD) to hold the depth adjustment rod in place.

8. Keeping both hands on the handles, unlock the plunge mechanism by pushing the plunge

lock lever (R) up. The plunge mechanism and the motor will move up. When the router is

plunged, the depth adjustment rod will hit the turret stop, allowing the router to reach exactly

the desired depth.

FINE ADJUSTMENT OF ROUTING DEPTH

The knurled knob (GG) at the bottom end of the depth adjustment rod can be used to make

minor adjustments.

1. To decrease the cutting depth, rotate the knob clockwise (looking down from the top of the

router).

2. To increase the cutting depth, rotate the knob counterclockwise (looking down from the top

of the router).

NOTE: One complete rotation of the knob results in a change of about 5/128" or .04" (1 mm)

in depth.

USING THE ROTATING TURRET STOP (FIG. 9)

WARNING: Do not change the turret stop while the router is running. This will place your

hands too near the cutter head.

The turret depth stop can be used to set 5 different depths. One of the turret stops is adjustable.

To use the adjustable turret stop, loosen the nut (HH), then adjust the screw (II) to the desired

height. Turning the screw counterclockwise will raise the screw which will decrease the cutting

depth. The turret stop is useful for making deep cuts in several passes.

DUST EXTRACTION (FIG. 8, 10)

To connect the router to a vacuum cleaner for dust extraction, follow these steps:

1. Remove the dust cap (T) by pulling straight up.

2. Insert the dust extraction hose adapter (JJ) into the dust extraction port (KK) as shown.

3. Insert the end of a standard vacuum cleaner tube (LL) into the hose adapter.

4. When using dust extraction, be aware of the placement of the vacuum cleaner. Be sure that

the vacuum cleaner is stable and that its hose will not interfere with the work.

Operation: Plunge Base

GRIPPING LOCATIONS (FIG. 1)

Grip both knob (E) handles while operating.

CUTTING WITH THE PLUNGE BASE (FIG. 8)

CAUTION: Turn the router on before plunging the cutter head into the workpiece.

1. Unlock the plunge lock lever (R).

2. Plunge the router down until the bit reaches the set depth.

3. Lock the plunge lock lever (R).

4. Perform the cut.

5. Unlock the plunge lock lever. This will allow the router bit to disengage the work.

6. Turn the router off.

MAINTENANCE

WARNING: To reduce the risk of injury, turn unit off and disconnect it from power

source before installing and removing accessories, before adjusting or when making

repairs. An accidental start-up can cause injury.

Cleaning

WARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week.

To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when

performing this.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts

of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth

dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse

any part of the tool into a liquid.

NOTE FOR PLUNGE BASE ONLY: Use only a DRY cloth to wipe the plunge rods. These rods

require no lubrication. Lubricants attract dust, reducing the performance of your tool.

Accessories

WARNING: Since accessories, other than those offered by D WALT, have not been tested E

with this product, use of such accessories with this tool could be hazardous. To reduce the risk

of injury, only DEWALT recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer

or authorized service center. If you need assistance in locating any accessory, please contact

DEWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286, call 1-800-4-DEWALT

(1-800-433-9258) or visit our website: www.dewalt.com.

Repairs

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including

brush inspection and replacement) should be performed by a DEWALT factory service center,

a DEWALT authorized service center or other qualified service personnel. Always use identical

replacement parts.

Thank you for your purchase. Register your product now for:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient

warranty service in case there is a problem with your product.

• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or

theft, your registration of ownership will serve as your proof of purchase.

• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely

event a safety notification is required under the Federal Consumer Safety Act.

Three Year Limited Warranty

DEWALT will repair, without charge, any defects due to faulty materials or workmanship for

three years from the date of purchase. This warranty does not cover part failure due to normal

wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit

www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to

accessories or damage caused where repairs have been made or attempted by others. This

warranty gives you specific legal rights and you may have other rights which vary in certain

states or provinces.

In addition to the warranty, DEWALT tools are covered by our:

1 YEAR FREE SERVICE

DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time

during the first year after purchase.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or

Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt

for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products

sold in Latin America, see country specific warranty information contained in the packaging, call

the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels (Fig. 13) become illegible or

are missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement.

Déﬁ nitions: lignes directrices en

matière de sécurité

Les définitions ci-dessous décrivent le niveau de danger pour chaque

mot-indicateur employé. Lire le mode d’emploi et porter une attention particulière

à ces symboles.

DANGER : indique une situation dangereuse imminente qui, si elle n’est pas

évitée, entraînera la mort ou des blessures graves.

AVERTISSEMENT: indique une situation potentiellement dangereuse qui,

si elle n’est pas évitée, entraîner lapourrait mort ou des blessures graves.

ATTENTION: indique une situation potentiellement dangereuse qui, si elle

n’est pas évitée, entraîner des pourrait blessures légères ou modérées.

AVIS : indique une pratique ne posant aucun risque de dommages corporels

mais qui par contre, si rien n’est fait pour l’éviter, pourrait poser des risques de

dommages matériels.

POUR TOUTE QUESTION OU REMARQUE AU SUJET DE CET OUTIL OU DE TOUT

AUTRE OUTIL DEWALT, COMPOSEZ LE NUMÉRO SANS FRAIS : 1-800-4-DEWALT

(1-800-433-9258).

AVERTISSEMENT : afin de réduire le risque de blessures, lire le mode d’emploi de l’outil.

Avertissements de sécurité généraux pour les outils

électriques

AVERTISSEMENT ! Lire tous les avertissements de sécurité et toutes les

directives. Le non-respect des avertissements et des directives pourrait se solder par

un choc électrique, un incendie et/ou une blessure grave.

CONSERVER TOUS LES AVERTISSEMENTS ET TOUTES LES

DIRECTIVES POUR UN USAGE ULTÉRIEUR

Le terme « outil électrique » cité dans les avertissements se rapporte à votre outil électrique à

alimentation sur secteur (avec fil) ou par piles (sans fil).

1) SÉCURITÉ DU LIEU DE TRAVAIL

a) Tenir l’aire de travail propre et bien éclairée. Les lieux encombrés ou sombres sont

propices aux accidents.

b) Ne pas faire fonctionner d’outils électriques dans un milieu déflagrant, tel qu’en

présence de liquides, de gaz ou de poussières inflammables. Les outils électriques

produisent des étincelles qui pourraient enflammer la poussière ou les vapeurs.

c) Éloigner les enfants et les personnes à proximité pendant l’utilisation d’un outil

électrique. Une distraction pourrait en faire perdre la maîtrise à l’utilisateur.

2) SÉCURITÉ EN MATIÈRE D’ÉLECTRICITÉ

a) Les fiches des outils électriques doivent correspondre à la prise. Ne jamais

modifier la fiche d’aucune façon. Ne jamais utiliser de fiche d’adaptation avec un

outil électrique mis à la terre. Le risque de choc électrique sera réduit par l’utilisation

de fiches non modifiées correspondant à la prise.

b) Éviter tout contact physique avec des surfaces mises à la terre comme des

tuyaux, des radiateurs, des cuisinières et des réfrigérateurs. Le risque de choc

électrique est plus élevé si votre corps est mis à la terre.

c) Ne pas exposer les outils électriques à la pluie ou à l’humidité. La pénétration de

l’eau dans un outil électrique augmente le risque de choc électrique.

d) Ne pas utiliser le cordon de façon abusive. Ne jamais utiliser le cordon pour

transporter, tirer ou débrancher un outil électrique. Tenir le cordon éloigné de

la chaleur, de l’huile, des bords tranchants et des pièces mobiles. Les cordons

endommagés ou enchevêtrés augmentent les risques de choc électrique.

e) Pour l’utilisation d’un outil électrique à l’extérieur, se servir d’une rallonge

convenant à cette application. L’utilisation d’une rallonge conçue pour l’extérieur

réduira les risques de choc électrique.

f) S’il est impossible d’éviter l’utilisation d’un outil électrique dans un endroit

humide, brancher l’outil dans une prise ou sur un circuit d’alimentation dotés

d’un disjoncteur de fuite à la terre (GFCI). L’utilisation de ce type de disjoncteur réduit

les risques de choc électrique.

3) SÉCURITÉ PERSONNELLE

a) Être vigilant, surveiller le travail effectué et faire preuve de jugement lorsqu’un

outil électrique est utilisé. Ne pas utiliser d’outil électrique en cas de fatigue

ou sous l’influence de drogues, d’alcool ou de médicaments. Un simple moment

d’inattention en utilisant un outil électrique peut entraîner des blessures corporelles

graves.

b) Utiliser des équipements de protection individuelle. Toujours porter une

protection oculaire. L’utilisation d’équipements de protection comme un masque

antipoussière, des chaussures antidérapantes, un casque de sécurité ou des protecteurs

auditifs lorsque la situation le requiert réduira les risques de blessures corporelles.

c) Empêcher les démarrages intempestifs. S’assurer que l’interrupteur se trouve

à la position d’arrêt avant de relier l’outil à une source d’alimentation et/ou

d’insérer un bloc-piles, de ramasser ou de transporter l’outil. Transporter un outil

électrique alors que le doigt repose sur l’interrupteur ou brancher un outil électrique dont

l’interrupteur est à la position de marche risque de provoquer un accident.

d) Retirer toute clé de réglage ou clé avant de démarrer l’outil. Une clé ou une clé de

réglage attachée à une partie pivotante de l’outil électrique peut provoquer des blessures

corporelles.

e) Ne pas trop tendre les bras. Conserver son équilibre en tout temps. Cela permet

de mieux maîtriser l’outil électrique dans les situations imprévues.

f) S’habiller de manière appropriée. Ne pas porter de vêtements amples ni de

bijoux. Garder les cheveux, les vêtements et les gants à l’écart des pièces

mobiles. Les vêtements amples, les bijoux ou les cheveux longs risquent de rester

coincés dans les pièces mobiles.

g) Si des composants sont fournis pour le raccordement de dispositifs de

dépoussiérage et de ramassage, s’assurer que ceux-ci sont bien raccordés et

utilisés. L’utilisation d’un dispositif de dépoussiérage peut réduire les dangers engendrés

par les poussières.

4) UTILISATION ET ENTRETIEN D’UN OUTIL ÉLECTRIQUE

a) Ne pas forcer un outil électrique. Utiliser l’outil électrique approprié à l’application.

L’outil électrique approprié effectuera un meilleur travail, de façon plus sûre et à la vitesse

pour laquelle il a été conçu.

b) Ne pas utiliser un outil électrique dont l’interrupteur est défectueux. Tout outil

électrique dont l’interrupteur est défectueux est dangereux et doit être réparé.

c) Débrancher la fiche de la source d’alimentation et/ou du bloc-piles de l’outil

électrique avant de faire tout réglage ou changement d’accessoire ou avant de

ranger l’outil. Ces mesures préventives réduisent les risques de démarrage accidentel

de l’outil électrique.

d) Ranger les outils électriques hors de la portée des enfants et ne permettre à

aucune personne n’étant pas familière avec un outil électrique ou son mode

d’emploi d’utiliser cet outil. Les outils électriques deviennent dangereux entre les

mains d’utilisateurs inexpérimentés.

e) Entretien des outils électriques. Vérifier si les pièces mobiles sont mal alignées

ou coincées, si des pièces sont brisées ou présentent toute autre condition

susceptible de nuire au bon fonctionnement de l’outil électrique. En cas de

dommage, faire réparer l’outil électrique avant toute nouvelle utilisation.

Beaucoup d’accidents sont causés par des outils électriques mal entretenus.

f) S’assurer que les outils de coupe sont aiguisés et propres. Les outils de coupe bien

entretenus et affûtés sont moins susceptibles de se coincer et sont plus faciles à maîtriser.

g) Utiliser l’outil électrique, les accessoires, les forets, etc. conformément aux

présentes directives en tenant compte des conditions de travail et du travail

à effectuer. L’utilisation d’un outil électrique pour toute opération autre que celle pour

laquelle il a été conçu est dangereuse.

5) RÉPARATION

a) Faire réparer l’outil électrique par un réparateur professionnel en n’utilisant

que des pièces de rechange identiques. Cela permettra de maintenir une utilisation

sécuritaire de l’outil électrique.

Règles de sécurité spéciﬁ que concernant les toupies

• Tenir l’outil électrique par ses parties isolées, car l’organe de coupe pourrait

entrer en contact avec son cordon. Couper un fil sous tension pourra mettre les parties

métalliques exposées de l’outil électrique sous tension et électrocuter l’utilisateur.

FIXED BASE - BASE FIXE - BASE FIJA

FIG. 1A

FIG. 4

FIG. 5

FIG. 11

FIG. 12

FIG. 2

FIG. 3

FIG. 6

FIG. 8

FIG. 9

FIG. 10

FIG. 1 CENTERING TOOL

OUTIL DE CENTRAGE

HERRAMIENTA DE CENTRADO

(DNP617)

SOLD SEPARATELY

VENDU SÉPARÉMENT

VENDIDA EN FORMA SEPARADA

D-HANDLE BASE - BASE DE LA POIGNÉE FERMÉE

BASE CON MANGO EN D

MOTOR - BLOC MOTEUR - UNIDAD DEL MOTOR PLUNGE BASE - BASE PLONGEANTE - BASE PARA PENETRACIÓN

FIG. 7 X

FIG. 13

SPEED SELECTION CHART

DIAL SETTING APPROX. RPM

1 8,000

2 12,000

3 14,000

4 18,000

5 21,000

6 24,000

The speeds in this chart are approximate and are

for reference only. Your router may not produce

the exact speed listed for the dial setting.

WARNING: Always follow the bit manufacturer’s

speed recommendations as some bit designs

require specific speeds for safety or performance.

If you are unsure of the proper speed or are

experiencing any type of problem, contact the bit

manufacturer.

SÉLECTION DE VITESSE

RÉGLAGE CADRAN R/MIN APPROX. R/MIN

1 8 000

2 12 000

3 14 000

4 18 000

5 21 000

6 24 000

Les vitesses de ce tableau sont approximatives et

ne sont données qu’à titre de référence. Il se pourra

que votre toupie ne produise pas exactement la

vitesse donnée pour un réglage spécifique du

cadran.

AVERTISSEMENT : suivre systématiquement

les recommandations du fabricant de forets quant

à la vitesse, car certains forets ont été conçus

pour des vitesses spécifiques pour des raisons de

sécurité ou de performances.

Si vous n’êtes pas sûr de la vitesse correcte

ou rencontrez un problème quelconque, veuillez

contacter le fabricant du foret.

SELECCIÓN DE VELOCIDAD

POSICIÓN DEL SELECTOR RPM APROXIMADAS

1 8 000

2 12 000

3 14 000

4 18 000

5 21 000

6 24 000

Las velocidades que aparecen en esta tabla son

aproximadas y se ofrecen solamente a título de

referencia. Su rebajadora quizás no produzca la

velocidad exacta indicada para la posición del

selector.

ADVERTENCIA: Siga siempre las

recomendaciones de velocidad del fabricante de

la broca puesto que algunos diseños de broca

requieren velocidades específicas por razones de

seguridad o rendimiento.

Si no está seguro de la velocidad adecuada o

tiene cualquier tipo de problema, contacte con el

fabricante de la broca.

Produktspezifikationen

Marke:	DeWalt
Kategorie:	Router
Modell:	DW616

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