Champion UH130B Bedienungsanleitung


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Undercounter
Dishwashers
2674 N. Service Road, Jordan Station
Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
Toll-free: 800.263.5798
3765 Champion Blvd.,
Winston-Salem, NC 27105
336/661-1556 Fax: 336/661-1660
Toll-free: 800.858.4477
Issue Date: 5.15.13
Manual P/N 115281 rev. 0
Printed in the USA
For machines beginning with S/N W130838986 and above
Machine Serial No.
Models:
UH130
High Temperature
without built-in booster
Fill and Refresh Pumped
Final Rinse
UH130B
UH230B
Installation/Operation Manual with Service Replacement Parts
UH130B
High Temperature
with built-in booster
Fill and Refresh Pumped
Final Rinse
UL130
Low Temperature
Chemical Sanitization
UH230
High Temperature
without built-in booster
Fresh Water Final Rinse
UH230B
High Temperature
with built-in booster
Fresh Water Final Rinse
COPYRIGHT Ā© 2013 All rights reserved Printed in the USA
For future reference, record your dishwasher information in the box below.
Model Number__________________________ Serial Number_______________________
Voltage________________Hertz_____________ Phase__________________
Service Agent __________________________________ Tel:______________________
Parts Distributor _________________________________ Tel:______________________
ATTENTION:
The model no., serial no., voltage, Hz
and phase are needed to identify your
machine and to answer questions.
The machine data plate is located
on the lower front panel.
Please have this information ready
if you call for service assistance.
National Service Department
In Canada: In the USA:
Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477
Tel: 905/ 562-4195 Tel: 336/ 661-1556
Fax: 905/ 562-4618 Fax: 336/ 661-1660
email: service@moyerdiebellimited.com email: service@championindustries.com
The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green
Building Council, respectively, and are used by permission. The logos signify only that Champion is a USGBC member and a
CaGBC member; USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.
http://www.championindustries.com/canada/register
REGISTER YOUR PRODUCT ONLINE
Make sure you are connected to the internet then enter an address below:
In the U.S.A.
In Canada
http://www.championindustries.com/register
PRODUCT REGISTRATION
BY XFA
(336) 661-1660 in the USA
1-(800) 204-0109 in Canada
IMPORTANT IMPORTANT
Model Serial #
Date of Installation:
Company Name:
Telephone #: ( ) ---
Contact:
Address:
Address:
Telephone #:
Contact:
Installation Company:
(Street) Province Postal Code
FAILURE REGISTER YOUR PRODUCT MATO Y VOID YOUR WARRANTY
PRODUCT REGISTRATION CARD
COMPLETE THIS FORM AND FAX :TO
i
Revision History
Revision Revised Serial Number Revision
Date Pages Effectivity Description
5.15.13 All W130838986 Released First Edition
Revision History
A revision might be a part number change, a new instruction, or other information that was
not available at print time. We reserve the right to make changes to these instructions without
notice and without incurring any liability by making the changes. Equipment owners may
request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by
calling 1 (800) 263-5798 in Canada.
ii
Limited Warranty
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and
P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name "Champion" and
installed within the United States and Canada to be free from defects in material and workmanship for a period of one (1) year
after the date of installation or ļ¬fteen (15) months after the date of shipment by Champion, whichever occurs ļ¬rst. [See below
for special provisions relating to glasswashers.] Warranty registration must be submitted to Champion within ten (10) days after
installation either online on the Champion Industries website (http://www.championindustries.com/register) in the USA or
http://www.championindustries.com/canada/register in Canada or by fax on the form provided at the front of this manual. If
warranty registration is not returned to Champion within such period, the warranty will expire after one year from the date of
shipment. Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional
problems with local trades or unions. If a defect in workmanship or material is found to exist within the warranty period,
Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit;
provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end (a)
120 days after shipment, or (b) 90 days after installation, whichever occurs ļ¬rst. In the event that Champion elects to repair, the
labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion
authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by
Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty
obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty:
a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
h. Performance of regular maintenance and cleaning as outlined in operatorā€™s guide.
i. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or interior ļ¬nish
as a result of the above, (2) Use with utility service other than that designated on the rating plate, (3) Improper connection to
utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended
concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7)
Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection
of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by
labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in
material and workmanship is found to exist within the warranty period Champion will replace the defective
part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EXTENT
REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT
LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE
FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES
FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL
OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or
create any other obligation in connection with Champion Dishwashing Machines.
iii
Table of Contents
Revision History i ........................................................................................................
Limited Warranty ii ......................................................................................................
Model Descriptions v ...................................................................................................
Installation - Models UH130, UH130B, UH230, UH230B ................................. 1
Receiving - All Models.......................................................................................... 1
Placement - All Models 1 .........................................................................................
(Single Phase) Electrical Connections 3 .....................................................................
(Three Phase) Electrical Connections 4 (Field Conversion from 1PH to 3PH Operation) ..........
Booster Heater Element 6 (Field Conversion from 1PH to 3PH Operation) ............................
Water Connections 7 ..............................................................................................
Drain Connection 7 ................................................................................................
Initial Start-up - Models UH130, UH130B, UH230, UH230B ............................9
Initial Start-up Check List 9 .......................................................................................
Booster Fill Switch - 10 (Filling the booster for the ļ¬rst time) Models UH130B, UH230B Only ......
Pumps and Injection Points - 12 Detergent and Rinse-aid Dispensing Pumps ...........................
Pump Priming - Detergent and Rinse-aid Dispensing Pumps 14 ...................................................
Pump Speed and Fill Adjustments - Detergent and Rinse-aid Dispensing Pumps 15 ....................
Operation - Models UH130, UH130B, UH230, UH230B ........................................... 16
Loading Dish Racks - All Models 16 ............................................................................
Normal Wash Mode - Models UH130 and UH130B 17 ...............................................
Rinse Sentry Mode - Models UH130 and UH130B 17 ..................................................
Normal Wash Mode - Models UH230 and UH230B 18 ...............................................
Rinse Sentry Mode - Models UH230 and UH230B 19 ..................................................
Extended Wash Mode - Models UH230 and UH230B Only 19 .....................................
Drain Mode - All Models 20 ......................................................................................
Cleaning - Models UH130, UH130B, UH230, UH230B .................................... 21
Cleaning the Wash Tank 21 ......................................................................................
Cleaning the Wash Arms - All Models 22 ....................................................................
Cleaning the Rinse Arms - Models UH230, UH230B Only) 22 .......................................
De-liming - Models UH230, UH230B 23 .....................................................................
De-liming - Models UH130, UH130B 24 .....................................................................
Maintenance - Models UH130, UH130B, UH230, UH230B ............................... 25
Daily, Weekly, Monthly 25 ........................................................................................
Troubleshooting ................................................................................................... 26
Table of Contents
Models UH130, UH130B, UH230, UH230B, UL130
continued on next page
iv
Table of Contents
Installation - UL130 ............................................................................27
Receiving 1 ...........................................................................................................
Placement ........................................................................................................... 1
(Single Phase) Electrical Connections 28 .....................................................................
Water Connections 29 ..............................................................................................
Drain Connection 30 ................................................................................................
Initial Start-up - UL130 ........................................................................32
Initial Start-up Check List 31 .......................................................................................
Pumps and Injection Points - 32 Detergent and Rinse-aid Dispensing Pumps ...........................
Pump Priming - Detergent and Rinse-aid Dispensing Pumps 34 ...................................................
Pump Speed and Fill Adjustments - Detergent and Rinse-aid Dispensing Pumps 35 ....................
Operation - UL130.................................................................................................. 36
Loading Dish Racks 36 ............................................................................................
Normal Wash Mode 37 ...........................................................................................
Drain Mode 38 ........................................................................................................
Cleaning - UL130 ................................................................................ 39
Cleaning the Wash Tank 39 ......................................................................................
Cleaning the Wash Arms 40 .....................................................................................
De-liming ............................................................................................................ 41
Troubleshooting and Maintenance -UL130 .................................................. 42
Troubleshooting ................................................................................................... 26
Maintenance - Daily, Weekly, Monthly 42 ...................................................................
Service Replacement Parts ..................................................................... 43
Electrical Schematics and Timing Charts ..................................................... 91
Basic Service ..................................................................................... 95
Table of Contents (continued)
Models UH130, UH130B, UH230, UH230B, UL130
vi
Blank Page
This Page
Intentionally
Left Blank
1
NOTE:
The installation of your dishwasher must be performed by qualified service personnel.
Problems due to improper installation are not covered by the Limited Warranty.
NOTE:
The installation of the dishwasher must comply with all local electrical, plumbing, health and
safety codes or in the absence of local codes, installed in accordance with the applicable
requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC),
Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of
Commercial Cooking Operations, NFPA 96.
Turn to the front of this manual and follow the instructions to register your
product online or by fax.
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the machine.
NOTE:
The installation of the dishwasher must comply with local health codes.
1. Inspect the outside of the dishwasher carton for signs of damage.
2. Remove the carton and inspect the dishwasher for damage.
3. Check for any options or accessories that may have shipped with your dishwasher.
4. Compare the installation site utility connections with the dishwasher utility connections
and make sure they are the same.
5. The dishwasher can be installed as a free-standing unit or under a counter-top.
The typical counter-top height in
most locations is 34" [86cm].
6. Under counter installations should
provide storage space for the
dishwasher chemical supply
containers. Do not elevate the
containers above the finished floor.
7. Chemical supply containers should
be placed as close to the machine
as possible.
8. Place the dishwasher in its
permanent location.
9. The dishwasher has 4 adjustable
feet for leveling.
10. Level the dishwasher front-to-back
and side-to-side.
All Models - Installation
Receiving - All Models
Counter-top
Wall
3" Min. [8cm]
34"
[86cm]
Min.
Floor
Placement - All Models
2
Installation - Model UH130, UH130B, UH230, UH230B
(Single Phase) Electrical Connections - UH130, UH130B, UH230, UH230B
WARNING:
Electrocution or serious injury may result when working on an
energized circuit.
Disconnect power at the main breaker or service disconnect switch
before working on the circuit.
Lock-out and tag the breaker or service disconnect switch to
indicate that work is being performed on the circuit.
! ATTENTION !
A qualified electrician must connect the main incoming power to the dishwasher in
accordance with all local codes and regulations or in the absence of local codes in
accordance with the National Electrical Code or the Canadian Electrical Code.
! VERY IMPORTANT !
ALL DISHWASHERS ARE SHIPPED FOR SINGLE PHASE OPERATION UNLESS SPECIFIED
FOR THREE PHASE AT TIME OF ORDER.
A label is attached to the main terminal block alerting the electrician that the
dishwasher is wired for single phase operation.
The dishwasher can be converted from single to three phase operation. Refer to the
instructions on pages 4-5.
1. Power connections are made at the
Main Terminal Block (MTB) located
at the lower right-hand side of the
dishwasher directly behind the lower
front access panel.
2. Remove the MTB cover and 2 screws
holding the MTB to the machine base
3. Pull the MTB up and forward to make
the electrical connections.
4. Provide a 3 ft. service loop in the supply
cable for machine servicing.
5. Re-install the MTB and the lower
front access panel to complete the
installation.
6. Refer to the connection diagrams on the
next page for 1PH wiring.
Main Terminal Block (MTB)
(shown extended from machine)
!
3
Model UH130, UH130B, UH230, UH230B - Installation
(Single Phase) Electrical Connections - UH130, UH130B, UH230, UH230B (continued)
Refer to the connection diagrams below to connect main incoming power to the dishwasher.
L1 L2 L3 N
208-230
VAC 0 CVA
0 CVA
115VAC
GRD
SINGLE PHASE POWER CONNECTION
Models UH130B and UH230B
Do not connect power to L3
HOW TO CONNECT 1 PHASE POWER
! VERY IMPORTANT !
1. Check the data plate on the front of the
dishwasher for the phase of the machine.
.
2. Remove the lower access panel.
3. Pull power connection box forward and out.
4. The Main rminal Block has connections Te
for L1, L2, L3, Neutral and Ground.
5. Connect ground, then connect
L1, L2 to 208-230VAC.
6. Connect a current carrying neutral to N.
7. Main Power connections are complete.
If the data plate says the machine is 1 Phase,
then connect a 1 PH power supply.
DO NOT CONNECT POWER TO L3.
THE ELECTRICAL POWER MUST BE A
3-WIRE PLUS GROUND SUPPLY WHICH
INCLUDES A CURRENT CARRYING NEUTRAL.
! VERY IMPORTANT !
SINGLE PHASE UH130B and UH230B
The electrical power must be a
3-wire plus ground supply which
includes a current carrying neutral.
! ATTENTION !
Models UH130 and UH230 without a
built-in booster are equipped with a 4
ft. power cord and plug. These models
require a 115VAC,15A receptacle.
L1 L2
115VAC
15A
4 ft. power cord w/plug supplied
SINGLE PHASE POWER CONNECTION
Model UL100
6
Installation - Model UH130, UH130B, UH230, UH230B
1. Disconnect the main incoming power at the main service disconnect breaker or switch.
2. Remove the lower front access panel.
3. Locate the 1H3 booster heater wire stored on the right-side of the booster tank.
4. Disconnect the existing booster heater wires and change the booster heater element
jumpers as shown in the illustration below
5. Connect wires 1H1, 1H2, and 1H3 as shown below.
6. A replacement 3PH data plate is stowed on the back of the lower front access panel.
Replace the existing 1PH data plate on the front of the panel with the new 3PH data plate.
Discard the 1PH data plate.
1H11H2
1H3
Booster Heater
Connected for 1PH
1H1
Booster Heater
Connected for 3PH
1H2
1H3
Wire not
connected
Booster heater element connections shown for 1 phase and 3 phase operation.
Booster Heater Element - UH130, UH130B, UH230, UH230B
Field Conversion from Single to Three Phase Operation (continued)
A replacement three phase data plate is stowed
on the back of the machine lower front access panel.
9
Model UH130, UH130B, UH230, UH230B - Initial Start-up
Initial Start-up Check List
UH130, UH130B, UH230, UH230B
Make sure the scrap screen is in place.
For Model UH230B only:
Make sure the overflow guard is in place.
1. Remove any protective film from dishwasher and check the interior for foreign material.
2. Make sure the dishwasher is permanently located.
3. Make sure all utility connections are complete.
4. Make sure the flexible drain hose and the hot water fill hose are not kinked.
5. Make sure the chemical supply containers are full and the chemical pick-up tubes
are installed in the proper containers.
6. Make sure the scrap screen is in place.
7. Make sure the spray arms are in place and spin freely.
8. Close the dishwasher door.
9. Turn the hot water supply on and check for leaks in the main water supply piping
connected to the dishwasher.
For Model UH230B only:
Make sure the overflow guard is in place.


Produktspezifikationen

Marke: Champion
Kategorie: SpĆ¼lmaschine
Modell: UH130B

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