Yamaha Aerox 50 (2008) Bedienungsanleitung

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YQ50

YQ50L

OWNER’S MANUAL

3C6-F8199-E1

Read this manual carefully before operating this vehicle.

INTRODUCTION

EAU10113

Welcome to the Yamaha world of motorcycling!

As the owner of the YQ50/YQ50L, you are benefiting from Yamaha’s vast experience and newest technology regarding the

design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YQ50/YQ50L. The Owner’s Manual

does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and

others from trouble and injury.

In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any fur-

ther questions, do not hesitate to contact your Yamaha dealer.

The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-

rent product information available at the time of printing, there may be minor discrepancies between your scooter and this

manual. If there is any question concerning this manual, please consult a Yamaha dealer.

WARNING

EWA12411

Please read this manual carefully and completely before operating this scooter.

IMPORTANT MANUAL INFORMATION

EAU10132

Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury

hazards. Obey all safety messages that follow this symbol to avoid possible injury

or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in

death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the

vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP

TABLE OF CONTENTS

SAFETY INFORMATION ..................1-1

Further safe-riding points ................1-5

DESCRIPTION ..................................2-1

Left view ..........................................2-1

Right view........................................2-2

INSTRUMENT AND CONTROL

FUNCTIONS .......................................3-1

Main switch/steering lock ................3-1

Indicator and warning lights ............3-2

Speedometer unit ...........................3-3

Tachometer (if equipped) ................3-3

Fuel gauge ......................................3-4

Handlebar switches ........................3-4

Front brake lever ............................3-5

Rear brake lever .............................3-5

Fuel tank cap ..................................3-5

Fuel .................................................3-6

Catalytic converters ........................3-7

2-stroke engine oil ..........................3-8

Kickstarter .......................................3-9

Rider seat .......................................3-9

Storage compartments .................3-10

Adjusting the shock absorber

assembly (if equipped) ..............3-11

FOR YOUR SAFETY –

PRE-OPERATION CHECKS ............. 4-1

OPERATION AND IMPORTANT

RIDING POINTS................................. 5-1

Starting a cold engine .................... 5-1

Starting off ......................................5-2

Acceleration and deceleration ........ 5-2

Braking ........................................... 5-2

Tips for reducing fuel

consumption ............................... 5-3

Engine break-in .............................. 5-3

Parking ........................................... 5-4

PERIODIC MAINTENANCE AND

ADJUSTMENT ................................... 6-1

Periodic maintenance and

lubrication chart .......................... 6-2

Removing and installing the

cowling and panel ....................... 6-6

Checking the spark plug ................. 6-7

Final transmission oil ...................... 6-8

Coolant ........................................... 6-9

Cleaning the air filter element ...... 6-10

Adjusting the carburetor ............... 6-11

Checking the throttle cable free

play ........................................... 6-11

Tires ............................................. 6-12

Cast wheels .................................. 6-13

Checking the front and rear brake

lever free play ........................... 6-14

Checking the front and rear

brake pads ................................ 6-14

Checking the brake fluid level ...... 6-15

Changing the brake fluid .............. 6-16

Checking and lubricating the

throttle grip and cable ............... 6-16

Lubricating the front and rear

brake levers .............................. 6-16

Checking and lubricating the

centerstand ............................... 6-17

Checking the front fork ................. 6-17

Checking the steering .................. 6-18

Checking the wheel bearings ....... 6-18

Battery ......................................... 6-19

Replacing the fuse ....................... 6-20

Replacing the headlight bulb ....... 6-21

Replacing the tail/brake light

bulb ........................................... 6-22

Replacing a turn signal light

bulb ........................................... 6-22

Troubleshooting ........................... 6-23

Troubleshooting charts ................ 6-24

SCOOTER CARE AND STORAGE... 7-1

Care ............................................... 7-1

Storage .......................................... 7-3

SPECIFICATIONS ............................ 8-1

CONSUMER INFORMATION............ 9-1

Identification numbers .................... 9-1

1-1

SAFETY INFORMATION

EAUT1012

Be a Responsible Owner

As the vehicle’s owner, you are respon-

sible for the safe and proper operation

of your scooter.

Scooters are single-track vehicles.

Their safe use and operation are de-

pendent upon the use of proper riding

techniques as well as the expertise of

the operator. Every operator should

know the following requirements before

riding this scooter.

He or she should:

●Obtain thorough instructions from

a competent source on all aspects

of scooter operation.

●Observe the warnings and mainte-

nance requirements in this Own-

er’s Manual.

●Obtain qualified training in safe

and proper riding techniques.

●Obtain professional technical ser-

vice as indicated in this Owner’s

Manual and/or when made neces-

sary by mechanical conditions.

Safe Riding

Perform the pre-operation checks each

time you use the vehicle to make sure it

is in safe operating condition. Failure to

inspect or maintain the vehicle properly

increases the possibility of an accident

or equipment damage. See page 4-1

for a list of pre-operation checks.

●This scooter is designed to carry

the operator and a passenger.

TIP

Although this scooter is designed to

carry a passenger, always comply with

the local regulations.

●The failure of motorists to detect

and recognize scooters in traffic is

the predominating cause of auto-

mobile/scooter accidents. Many

accidents have been caused by an

automobile driver who did not see

the scooter. Making yourself con-

spicuous appears to be very effec-

tive in reducing the chance of this

type of accident.

Therefore:

•Wear a brightly colored jacket.

•Use extra caution when you are

approaching and passing

through intersections, since in-

tersections are the most likely

places for scooter accidents to

occur.

•Ride where other motorists can

see you. Avoid riding in another

motorist’s blind spot.

●Many accidents involve inexperi-

enced operators. In fact, many op-

erators who have been involved in

accidents do not even have a cur-

rent driver’s license.

•Make sure that you are qualified

and that you only lend your

scooter to other qualified opera-

tors.

•Know your skills and limits.

Staying within your limits may

help you to avoid an accident.

•We recommend that you prac-

tice riding your scooter where

there is no traffic until you have

become thoroughly familiar with

the scooter and all of its con-

trols.

SAFETY INFORMATION

1-2

●Many accidents have been caused

by error of the scooter operator. A

typical error made by the operator

is veering wide on a turn due to ex-

cessive speed or undercornering

(insufficient lean angle for the

speed).

•Always obey the speed limit and

never travel faster than warrant-

ed by road and traffic conditions.

•Always signal before turning or

changing lanes. Make sure that

other motorists can see you.

●The posture of the operator and

passenger is important for proper

control.

•The operator should keep both

hands on the handlebar and

both feet on the operator foot-

rests during operation to main-

tain control of the scooter.

•The passenger should always

hold onto the operator, the seat

strap or grab bar, if equipped,

with both hands and keep both

feet on the passenger footrests.

Never carry a passenger unless

he or she can firmly place both

feet on the passenger footrests.

●Never ride under the influence of

alcohol or other drugs.

●This scooter is designed for on-

road use only. It is not suitable for

off-road use.

Protective apparel

The majority of fatalities from scooter

accidents are the result of head inju-

ries. The use of a safety helmet is the

single most critical factor in the preven-

tion or reduction of head injuries.

●Always wear an approved helmet.

●Wear a face shield or goggles.

Wind in your unprotected eyes

could contribute to an impairment

of vision that could delay seeing a

hazard.

●The use of a jacket, substantial

shoes, trousers, gloves, etc., is ef-

fective in preventing or reducing

abrasions or lacerations.

●Never wear loose-fitting clothes,

otherwise they could catch on the

control levers or wheels and cause

injury or an accident.

●Always wear protective clothing

that covers your legs, ankles, and

feet. The engine or exhaust sys-

tem become very hot during or af-

ter operation and can cause burns.

●A passenger should also observe

the above precautions.

Avoid Carbon Monoxide Poisoning

All engine exhaust contains carbon

monoxide, a deadly gas. Breathing car-

bon monoxide can cause headaches,

dizziness, drowsiness, nausea, confu-

sion, and eventually death.

Carbon Monoxide is a colorless, odor-

less, tasteless gas which may be

present even if you do not see or smell

any engine exhaust. Deadly levels of

carbon monoxide can collect rapidly

and you can quickly be overcome and

unable to save yourself. Also, deadly

levels of carbon monoxide can linger

for hours or days in enclosed or poorly

ventilated areas. If you experience any

symptoms of carbon monoxide poison-

ing, leave the area immediately, get

fresh air, and SEEK MEDICAL TREAT-

MENT.

SAFETY INFORMATION

1-3

●Do not run engine indoors. Even if

you try to ventilate engine exhaust

with fans or open windows and

doors, carbon monoxide can rap-

idly reach dangerous levels.

●Do not run engine in poorly venti-

lated or partially enclosed areas

such as barns, garages, or car-

ports.

●Do not run engine outdoors where

engine exhaust can be drawn into

a building through openings such

as windows and doors.

Adding accessories or cargo to your

scooter can adversely affect stability

and handling if the weight distribution of

the scooter is changed. To avoid the

possibility of an accident, use extreme

caution when adding cargo or accesso-

ries to your scooter. Use extra care

when riding a scooter that has added

cargo or accessories. Here, along with

the information about accessories be-

low, are some general guidelines to fol-

low if loading cargo to your scooter:

The total weight of the operator, pas-

senger, accessories and cargo must

not exceed the maximum load limit.

Operation of an overloaded vehicle

could cause an accident.

When loading within this weight limit,

keep the following in mind:

●Cargo and accessory weight

should be kept as low and close to

the scooter as possible. Securely

pack your heaviest items as close

to the center of the vehicle as pos-

sible and make sure to distribute

the weight as evenly as possible

on both sides of the scooter to min-

imize imbalance or instability.

●Shifting weights can create a sud-

den imbalance. Make sure that ac-

cessories and cargo are securely

attached to the scooter before

riding. Check accessory mounts

and cargo restraints frequently.

•Properly adjust the suspension

for your load (suspension-ad-

justable models only), and

check the condition and pres-

sure of your tires.

•Never attach any large or heavy

items to the handlebar, front

fork, or front fender. Such items

can create unstable handling or

a slow steering response.

●This vehicle is not designed to

pull a trailer or to be attached to

a sidecar.

Genuine Yamaha Accessories

Choosing accessories for your vehicle

is an important decision. Genuine

Yamaha accessories, which are avail-

able only from a Yamaha dealer, have

been designed, tested, and approved

by Yamaha for use on your vehicle.

Many companies with no connection to

Yamaha manufacture parts and acces-

sories or offer other modifications for

Yamaha vehicles. Yamaha is not in a

position to test the products that these

Maximum load:

180 kg (397 lb)

SAFETY INFORMATION

1-4

aftermarket companies produce.

Therefore, Yamaha can neither en-

dorse nor recommend the use of ac-

cessories not sold by Yamaha or

modifications not specifically recom-

mended by Yamaha, even if sold and

installed by a Yamaha dealer.

Aftermarket Parts, Accessories, and

Modifications

While you may find aftermarket prod-

ucts similar in design and quality to

genuine Yamaha accessories, recog-

nize that some aftermarket accessories

or modifications are not suitable be-

cause of potential safety hazards to you

or others. Installing aftermarket prod-

ucts or having other modifications per-

formed to your vehicle that change any

of the vehicle’s design or operation

characteristics can put you and others

at greater risk of serious injury or death.

You are responsible for injuries related

to changes in the vehicle.

Keep the following guidelines in mind,

as well as those provided under “Load-

ing” when mounting accessories.

●Never install accessories or carry

cargo that would impair the perfor-

mance of your scooter. Carefully

inspect the accessory before using

it to make sure that it does not in

any way reduce ground clearance

or cornering clearance, limit sus-

pension travel, steering travel or

control operation, or obscure lights

or reflectors.

•Accessories fitted to the handle-

bar or the front fork area can

create instability due to improper

weight distribution or aerody-

namic changes. If accessories

are added to the handlebar or

front fork area, they must be as

lightweight as possible and

should be kept to a minimum.

•Bulky or large accessories may

seriously affect the stability of

the scooter due to aerodynamic

effects. Wind may attempt to lift

the scooter, or the scooter may

become unstable in cross

winds. These accessories may

also cause instability when

passing or being passed by

large vehicles.

•Certain accessories can dis-

place the operator from his or

her normal riding position. This

improper position limits the free-

dom of movement of the opera-

tor and may limit control ability,

therefore, such accessories are

not recommended.

●Use caution when adding electri-

cal accessories. If electrical acces-

sories exceed the capacity of the

scooter’s electrical system, an

electric failure could result, which

could cause a dangerous loss of

lights or engine power.

Aftermarket Tires and Rims

The tires and rims that came with your

scooter were designed to match the

performance capabilities and to provide

the best combination of handling, brak-

ing, and comfort. Other tires, rims, siz-

es, and combinations may not be

appropriate. Refer to page 6-12 for tire

specifications and more information on

replacing your tires.

SAFETY INFORMATION

1-5

EAU10372

Further safe-riding points

●Be sure to signal clearly when

making turns.

●Braking can be extremely difficult

on a wet road. Avoid hard braking,

because the scooter could slide.

Apply the brakes slowly when

stopping on a wet surface.

●Slow down as you approach a cor-

ner or turn. Once you have com-

pleted a turn, accelerate slowly.

●Be careful when passing parked

cars. A driver might not see you

and open a door in your path.

●Railroad crossings, streetcar rails,

iron plates on road construction

sites, and manhole covers be-

come extremely slippery when

wet. Slow down and cross them

with caution. Keep the scooter up-

right, otherwise it could slide out

from under you.

●The brake pads could get wet

when you wash the scooter. After

washing the scooter, check the

brakes before riding.

●Always wear a helmet, gloves,

trousers (tapered around the cuff

and ankle so they do not flap), and

a bright colored jacket.

●Do not carry too much luggage on

the scooter. An overloaded scoot-

er is unstable. Use a strong cord to

secure any luggage to the carrier

(if equipped). A loose load will af-

fect the stability of the scooter and

could divert your attention from the

road. (See page 1-1.)

DESCRIPTION

2-1

EAU10410

Left view

1 2 3 4

1. Rear brake lever (page 3-5)

2. Left handlebar switches (page 3-4)

3. Speedometer unit (page 3-3)

4. Main switch/steering lock (page 3-1)

5. Final transmission oil filler cap (page 6-8)

6. Centerstand (page 6-17)

7. Kickstarter (page 3-9)

8. Air filter element (page 6-10)

9. Coolant level check window (page 6-9)

DESCRIPTION

2-2

EAU10420

Right view

2 31

1. Fuel tank cap (page 3-5)

2. Throttle grip (page 6-11)

3. Front brake lever (page 3-5)

4. Coolant reservoir cap (page 6-9)

5. Battery/fuse (page 6-19/6-20)

6. Oil tank cap (page 3-8)

INSTRUMENT AND CONTROL FUNCTIONS

3-1

EAU10460

Main switch/steering lock

The main switch/steering lock controls

the ignition and lighting systems, and is

used to lock the steering. The various

positions are described below.

EAU10640

ON “ ”

All electrical circuits are supplied with

power, and the engine can be started.

The key cannot be removed.

TIP

The headlight, meter lighting and tail-

light come on automatically when the

engine is started.

EAU10661

OFF “ ”

All electrical systems are off. The key

can be removed.

WARNING

EWA10061

Never turn the key to “ ” or “ ”

while the vehicle is moving. Other-

wise the electrical systems will be

switched off, which may result in

loss of control or an accident.

EAU10670

CHECK “ ”

The 2-stroke engine oil level warning

light should come on. (See page 3-2.)

EAU10681

LOCK “ ”

The steering is locked, and all electrical

systems are off. The key can be re-

moved.

To lock the steering

1. Turn the handlebars all the way to

the left.

2. Push the key in from the “ ” posi-

tion, and then turn it to “ ” while

still pushing it.

3. Remove the key.

To unlock the steering

Push the key in, and then turn it to “ ”

while still pushing it.

PUSH

OPEN

ZAUM0253

INSTRUMENT AND CONTROL FUNCTIONS

3-3

●If the engine overheats, see page

6-24 for further instructions.

EAUT1821

Speedometer unit

The speedometer unit is equipped with

a speedometer and an odometer. The

speedometer shows the riding speed.

The odometer shows the total distance

traveled.

EAU11851

Tachometer (if equipped)

The electric tachometer allows the rider

to monitor the engine speed and keep it

within the ideal power range.

NOTICE

ECA10031

Do not operate the engine in the ta-

chometer red zone.

Red zone: 10000 r/min and above

1. Speedometer

2. Odometer

ZAUM0801

1. Tachometer

2. Tachometer red zone

1 2

ZAUM0292

INSTRUMENT AND CONTROL FUNCTIONS

3-4

EAU12140

Fuel gauge

The fuel gauge indicates the amount of

fuel in the fuel tank. The needle moves

towards “ ”E (Empty) as the fuel level

decreases. When the needle reaches

“ ”E , refuel as soon as possible.

TIP

Do not allow the fuel tank to empty itself

completely.

EAU12347

Handlebar switches

Left

Right

EAU12400

Dimmer switch “ ”/

Set this switch to “ ” for the high

beam and to “ ” for the low beam.

EAU12460

Turn signal switch “ ”/

To signal a right-hand turn, push this

switch to “ ”. To signal a left-hand

turn, push this switch to “ ”. When re-

leased, the switch returns to the center

position. To cancel the turn signal

lights, push the switch in after it has re-

turned to the center position.

EAU12500

Horn switch “ ”

Press this switch to sound the horn.

EAUM1132

Start switch “ ”

Push this switch while applying the

front or rear brake to crank the engine

with the starter. See page 5-1 for start-

ing instructions prior to starting the en-

gine.

1. Fuel gauge

1/2

ZAUM0257

1. Horn switch “ ”

2. Turn signal switch “ ”/

3. Dimmer switch “ ”/

1. Start switch “ ”

INSTRUMENT AND CONTROL FUNCTIONS

3-5

EAU12900

Front brake lever

The front brake lever is located on the

right handlebar grip. To apply the front

brake, pull this lever toward the handle-

bar grip.

EAU12950

Rear brake lever

The rear brake lever is located on the

left handlebar grip. To apply the rear

brake, pull this lever toward the handle-

bar grip.

EAUM2081

Fuel tank cap

To remove the fuel tank cap

1. Open the fuel tank cap lock cover.

2. Insert the key into the lock and turn

it 1/4 turn counterclockwise. The

lock will be released and the fuel

tank cap can be removed.

To install the fuel tank cap

1. Push the fuel tank cap into position

with the key inserted in the lock.

2. Turn the key clockwise to the orig-

inal position, and then remove it.

3. Close the lock cover.

1. Front brake lever

ZAUM0084

1. Rear brake lever

ZAUM0085

1. Fuel tank cap

ZAUM0262

INSTRUMENT AND CONTROL FUNCTIONS

3-8

NOTICE

ECA10701

Use only unleaded gasoline. The use

of leaded gasoline will cause unre-

pairable damage to the catalytic

converter.

EAUM2500

2-stroke engine oil

Make sure that there is sufficient 2-

stroke engine oil in the oil tank. If nec-

essary, add the recommended 2-stroke

engine oil as follows.

1. Open the storage compartment.

(See page 3-10.)

2. Remove the engine oil tank cap by

pulling it off.

3. Fill the oil tank with the recom-

mended 2-stroke engine oil, and

then install the tank cap by push-

ing it into the filler hole.

TIP

Make sure that the 2-stroke engine oil

tank cap is properly installed before

riding the vehicle.

1. Storage compartment B

2. Oil tank cap

ZAUM0263 Recommended oil:

See page 8-1.

Oil quantity:

1.40 L (1.48 US qt, 1.23 Imp.qt)

ZAUM0204

INSTRUMENT AND CONTROL FUNCTIONS

3-9

EAUS1050

Kickstarter

To start the engine, push the kickstarter

down lightly with your foot until the

gears engage, and then push it down

smoothly but forcefully.

EAU14160

Rider seat

To open the rider seat

1. Place the scooter on the center-

stand.

2. Insert the key into the main switch,

and then turn it counterclockwise.

TIP

Do not push inward when turning the

key.

3. Fold the rider seat up.

To close the rider seat

1. Fold the rider seat down, and then

push it down to lock it in place.

2. Remove the key from the main

switch if the scooter will be left un-

attended.

TIP

Make sure that the seat is properly se-

cured before riding.

1. Kickstarter

ZAUM0146

1. Seat

ZAUM0264

INSTRUMENT AND CONTROL FUNCTIONS

3-10

EAUM2530

Storage compartments

This vehicle is equipped with two stor-

age compartments.

Storage compartment A

Storage compartment A is located un-

der the rider seat. (See page 3-9.)

WARNING

EWA10961

●Do not exceed the load limit of 3

kg (7 lb) for the storage com-

partment.

●Do not exceed the maximum

load of 180 kg (397 lb) for the ve-

hicle.

NOTICE

ECA10080

Keep the following points in mind

when using the storage compart-

ment.

●Since the storage compartment

accumulates heat when ex-

posed to the sun, do not store

anything susceptible to heat in-

side it.

●To avoid humidity from spread-

ing through the storage com-

partment, wrap wet articles in a

plastic bag before storing them

in the compartment.

●Since the storage compartment

may get wet while the scooter is

being washed, wrap any articles

stored in the compartment in a

plastic bag.

●Do not keep anything valuable

or breakable in the storage com-

partment.

To store a helmet in the storage com-

partment, place the helmet upside-

down with the front facing forward.

TIP

●Some helmets cannot be stored in

the storage compartment because

of their size or shape.

●Do not leave your scooter unat-

tended with the seat open.

Storage compartment B

Storage compartment B is located in

front of the rider seat.

To open the storage compartment

1. Insert the key into the lock, and

then turn it clockwise.

2. Fold the storage compartment

cover up.

1. Storage compartment A

ZAUM0265

1. Storage compartment lock

2. Open.

ZAUM0266

INSTRUMENT AND CONTROL FUNCTIONS

3-11

To close the storage compartment

1. Fold the storage compartment

cover down.

2. Turn the key counterclockwise,

and then remove it.

EAU14832

Adjusting the shock absorber

assembly (if equipped)

This shock absorber assembly is

equipped with a spring preload adjust-

ing ring.

NOTICE

ECA10101

To avoid damaging the mechanism,

do not attempt to turn beyond the

maximum or minimum settings.

Adjust the spring preload as follows.

To increase the spring preload and

thereby harden the suspension, turn

the adjusting ring in direction (a). To de-

crease the spring preload and thereby

soften the suspension, turn the adjust-

ing ring in direction (b).

Align the appropriate notch in the ad-

justing ring with the position indicator

on the shock absorber.

WARNING

EWA10221

This shock absorber assembly con-

tains highly pressurized nitrogen

gas. Read and understand the fol-

lowing information before handling

the shock absorber assembly.

●Do not tamper with or attempt to

open the cylinder assembly.

●Do not subject the shock ab-

sorber assembly to an open

flame or other high heat source.

This may cause the unit to ex-

plode due to excessive gas

pressure.

1. Spring preload adjusting ring

2. Position indicator

(b)

(a)

ZAUM0294

Spring preload setting:

Minimum (soft):

(b)

Standard:

middle

Maximum (hard):

(a)

INSTRUMENT AND CONTROL FUNCTIONS

3-12

●Do not deform or damage the

cylinder in any way. Cylinder

damage will result in poor

damping performance.

●Do not dispose of a damaged or

worn-out shock absorber as-

sembly yourself. Take the shock

absorber assembly to a Yamaha

dealer for any service.

FOR YOUR SAFETY – PRE-OPERATION CHECKS

4-1

EAU15596

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection

and maintenance procedures and schedules described in the Owner’s Manual.

WARNING

EWA11151

Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.

Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in

this manual, have the vehicle inspected by a Yamaha dealer.

Before using this vehicle, check the following points:

ITEM CHECKS PAGE

Fuel

•Check fuel level in fuel tank.

•Refuel if necessary.

•Check fuel line for leakage.

3-6

2-stroke engine oil

•Check oil level in oil tank.

•If necessary, add recommended oil to specified level.

•Check vehicle for oil leakage.

3-8

Final transmission oil •Check vehicle for oil leakage. 6-8

Coolant

•Check coolant level in reservoir.

•If necessary, add recommended coolant to specified level.

•Check cooling system for leakage.

6-9

Front brake

•Check operation.

•If soft or spongy, have Yamaha dealer bleed hydraulic system.

•Check brake pads for wear.

•Replace if necessary.

•Check fluid level in reservoir.

•If necessary, add recommended brake fluid to specified level.

•Check hydraulic system for leakage.

6-14, 6-14, 6-15

FOR YOUR SAFETY – PRE-OPERATION CHECKS

4-2

Rear brake

•Check operation.

•If soft or spongy, have Yamaha dealer bleed hydraulic system.

•Check brake pads for wear.

•Replace if necessary.

•Check fluid level in reservoir.

•If necessary, add recommended brake fluid to specified level.

•Check hydraulic system for leakage.

6-14, 6-14, 6-15

Throttle grip

•Make sure that operation is smooth.

•Check cable free play.

•If necessary, have Yamaha dealer adjust cable free play and lubricate cable and

grip housing.

6-11, 6-16

Wheels and tires

•Check for damage.

•Check tire condition and tread depth.

•Check air pressure.

•Correct if necessary.

6-12, 6-13

Brake levers •Make sure that operation is smooth.

•Lubricate lever pivoting points if necessary. 6-16

Centerstand •Make sure that operation is smooth.

•Lubricate pivot if necessary. 6-17

Chassis fasteners •Make sure that all nuts, bolts and screws are properly tightened.

•Tighten if necessary. —

Instruments, lights, signals

and switches

•Check operation.

•Correct if necessary. —

Battery •Check fluid level.

•Fill with distilled water if necessary. 6-19

ITEM CHECKS PAGE

OPERATION AND IMPORTANT RIDING POINTS

5-1

EAU15951

Read the Owner’s Manual carefully to

become familiar with all controls. If

there is a control or function you do not

understand, ask your Yamaha dealer.

WARNING

EWA10271

Failure to familiarize yourself with

the controls can lead to loss of con-

trol, which could cause an accident

or injury.

EAU16562

Starting a cold engine

NOTICE

ECA10250

See page 5-3 for engine break-in in-

structions prior to operating the ve-

hicle for the first time.

1. Turn the key to “ ”, and when the

oil level warning light comes on,

turn it to “ ”.

NOTICE

ECA10240

If the oil level warning light does not

come on, have a Yamaha dealer

check the electrical circuit.

2. Close the throttle completely.

3. While applying the front or rear

brake, start the engine by pushing

the start switch or by pushing the

kickstarter lever down. NOTICE:

For maximum engine life, never

accelerate hard when the en-

gine is cold! [ECA11041]

If the engine fails to start by push-

ing the start switch, release the

switch, wait a few seconds, and

then try again. Each starting at-

tempt should be as short as possi-

ble to preserve the battery. Do not

crank the engine more than 5 sec-

onds on any one attempt. If the en-

gine does not start with the starter

motor, try using the kickstarter.

PUSH

OPEN

ZAUM0253

ZAUM0367

OPERATION AND IMPORTANT RIDING POINTS

5-2

EAU16761

Starting off

TIP

Before starting off, allow the engine to

warm up.

1. While pulling the rear brake lever

with your left hand and holding the

grab bar with your right hand, push

the scooter off the centerstand.

2. Sit astride the seat, and then ad-

just the rear view mirrors.

3. Switch the turn signals on.

4. Check for oncoming traffic, and

then slowly turn the throttle grip (on

the right) in order to take off.

5. Switch the turn signals off.

EAU16780

Acceleration and deceleration

The speed can be adjusted by opening

and closing the throttle. To increase the

speed, turn the throttle grip in direction

(a). To reduce the speed, turn the throt-

tle grip in direction (b).

EAU16793

Braking

WARNING

EWA10300

●Avoid braking hard or suddenly

(especially when leaning over to

one side), otherwise the scooter

may skid or overturn.

●Railroad crossings, streetcar

rails, iron plates on road con-

struction sites, and manhole

covers become extremely slip-

pery when wet. Therefore, slow

down when approaching such

areas and cross them with cau-

tion.

●Keep in mind that braking on a

wet road is much more difficult.

●Ride slowly down a hill, as brak-

ing downhill can be very diffi-

cult.

1. Close the throttle completely.

2. Apply both front and rear brakes

simultaneously while gradually in-

creasing the pressure.

ZAUM0267

(b)

(a)

ZAUM0199

OPERATION AND IMPORTANT RIDING POINTS

5-4

1000 km (600 mi) and beyond

Avoid prolonged full throttle operation.

Vary speeds occasionally. NOTICE:

After 1000 km (600 mi) of operation,

the final transmission oil must be

changed. [ECAM1071]

NOTICE

ECA10270

If any engine trouble should occur

during the engine break-in period,

immediately have a Yamaha dealer

check the vehicle.

EAU17213

Parking

When parking, stop the engine, and

then remove the key from the main

switch.

WARNING

EWA10311

●Since the engine and exhaust

system can become very hot,

park in a place where pedestri-

ans or children are not likely to

touch them and be burned.

●Do not park on a slope or on soft

ground, otherwise the vehicle

may overturn, increasing the

risk of a fuel leak and fire.

●Do not park near grass or other

flammable materials which

might catch fire.

PERIODIC MAINTENANCE AND ADJUSTMENT

6-1

EAU17281

Periodic inspection, adjustment, and lu-

brication will keep your vehicle in the

safest and most efficient condition pos-

sible. Safety is an obligation of the vehi-

cle owner/operator. The most important

points of vehicle inspection, adjust-

ment, and lubrication are explained on

the following pages.

The intervals given in the periodic

maintenance and lubrication chart

should be simply considered as a gen-

eral guide under normal riding condi-

tions. However, depending on the

weather, terrain, geographical location,

and individual use, the maintenance in-

tervals may need to be shortened.

WARNING

EWA10321

Failure to properly maintain the ve-

hicle or performing maintenance ac-

tivities incorrectly may increase

your risk of injury or death during

service or while using the vehicle. If

you are not familiar with vehicle ser-

vice, have a Yamaha dealer perform

service.

WARNING

EWA15121

Turn off the engine when performing

maintenance unless otherwise

specified.

●A running engine has moving

parts that can catch on body

parts or clothing and electrical

parts that can cause shocks or

fires.

●Running the engine while ser-

vicing can lead to eye injury,

burns, fire, or carbon monoxide

poisoning – possibly leading to

death. See page 1-1 for more in-

formation about carbon monox-

ide.

WARNING

EWA10330

This scooter is designed for use on

paved roads only. If this scooter is

operated in abnormally dusty, mud-

dy or wet conditions, the air filter el-

ement should be cleaned or

replaced more frequently, otherwise

rapid engine wear may result. Con-

sult a Yamaha dealer for proper

maintenance intervals.

PERIODIC MAINTENANCE AND ADJUSTMENT

6-3

7*Brake hoses

•Check for cracks or damage. √ √ √ √ √

•Replace. Every 4 years

8*Wheels •Check runout and for damage. √ √ √ √

9*Tires

•Check tread depth and for dam-

age.

•Replace if necessary.

•Check air pressure.

•Correct if necessary.

√ √ √ √ √

10 *Wheel bearings •Check bearing for looseness or

damage. √ √ √ √

11 *Steering bearings

•Check bearing play and steering

for roughness. √ √ √ √ √

•Lubricate with lithium-soap-based

grease. Every 24000 km (14000 mi)

12 *Chassis fasteners •Make sure that all nuts, bolts and

screws are properly tightened. √ √ √ √ √

13 Front brake lever

pivot shaft •Lubricate with silicone grease. √ √ √ √ √

14 Rear brake lever

pivot shaft •Lubricate with silicone grease. √ √ √ √ √

15 Centerstand •Check operation.

•Lubricate. √ √ √ √ √

16 *Front fork •Check operation and for oil leak-

age. √ √ √ √

17 *Shock absorber as-

sembly

•Check operation and shock ab-

sorber for oil leakage. √ √ √ √

NO. ITEM CHECK OR MAINTENANCE JOB

ODOMETER READING ANNUAL

CHECK

1000 km

(600 mi)

6000 km

(3500 mi)

12000 km

(7000 mi)

18000 km

(10500 mi)

24000 km

(14000 mi)

PERIODIC MAINTENANCE AND ADJUSTMENT

6-5

●Hydraulic brake service

•Regularly check and, if necessary, correct the brake fluid level.

•Every two years change the brake fluid.

•Replace the brake hoses every four years and if cracked or damaged.

PERIODIC MAINTENANCE AND ADJUSTMENT

6-6

EAU18740

Removing and installing the

cowling and panel

The cowling and panel shown above

need to be removed to perform some of

the maintenance jobs described in this

chapter. Refer to this section each time

a cowling or panel needs to be re-

moved and installed.

EAU18790

Cowling A

To remove the cowling

Remove the screws, and then take the

cowling off.

To install the cowling

Place the cowling in the original posi-

tion, and then install the screws.

EAUM1250

Panel A

To remove the panel

1. Open the storage compartment.

(See page 3-10.)

2. Remove the screw, and then take

the panel off.

To install the panel

1. Place the panel in the original posi-

tion, and then install the screw.

2. Close the storage compartment.

1. Cowling A

2. Panel A

ZAUM0270

1. Screw

ZAUM0271

1. Panel A

2. Screw

ZAUM0272

PERIODIC MAINTENANCE AND ADJUSTMENT

6-7

EAU19622

Checking the spark plug

The spark plug is an important engine

component, which should be checked

periodically, preferably by a Yamaha

dealer. Since heat and deposits will

cause any spark plug to slowly erode, it

should be removed and checked in ac-

cordance with the periodic mainte-

nance and lubrication chart. In addition,

the condition of the spark plug can re-

veal the condition of the engine.

The porcelain insulator around the cen-

ter electrode of the spark plug should

be a medium-to-light tan (the ideal color

when the vehicle is ridden normally). If

the spark plug shows a distinctly differ-

ent color, the engine could be operating

improperly. Do not attempt to diagnose

such problems yourself. Instead, have

a Yamaha dealer check the vehicle.

If the spark plug shows signs of elec-

trode erosion and excessive carbon or

other deposits, it should be replaced.

Before installing a spark plug, the spark

plug gap should be measured with a

wire thickness gauge and, if necessary,

adjusted to specification.

Clean the surface of the spark plug

gasket and its mating surface, and then

wipe off any grime from the spark plug

threads.

TIP

If a torque wrench is not available when

installing a spark plug, a good estimate

of the correct torque is 1/4–1/2 turn

past finger tight. However, the spark

plug should be tightened to the speci-

fied torque as soon as possible.

Specified spark plug:

NGK/BR8HS

1. Spark plug gap

Spark plug gap:

0.6–0.7 mm (0.024–0.028 in)

Tightening torque:

Spark plug:

20 Nm (2.0 m·kgf, 14 ft·lbf)

ZAUM0037

PERIODIC MAINTENANCE AND ADJUSTMENT

6-8

EAU20064

Final transmission oil

The final transmission case must be

checked for oil leakage before each

ride. If any leakage is found, have a

Yamaha dealer check and repair the

scooter. In addition, the final transmis-

sion oil must be changed as follows at

the intervals specified in the periodic

maintenance and lubrication chart.

1. Start the engine, warm up the final

transmission oil by riding the

scooter for several minutes, and

then stop the engine.

2. Place the scooter on the center-

stand.

3. Place an oil pan under the final

transmission case to collect the

used oil.

4. Remove the final transmission oil

filler cap and final transmission

drain bolt to drain the oil from the fi-

nal transmission case.

5. Install the final transmission oil

drain bolt, and then tighten it to the

specified torque.

6. Refill with the specified amount of

the recommended final transmis-

sion oil, and then install and tighten

the oil filler cap. WARNING! Make

sure that no foreign material en-

ters the final transmission case.

Make sure that no oil gets on the

tire or wheel. [EWA11311]

7. Check the final transmission case

for oil leakage. If oil is leaking,

check for the cause.

1. Final transmission oil drain bolt

2. Final transmission oil filler cap

Tightening torque:

Final transmission oil drain bolt:

18 Nm (1.8 m·kgf, 13 ft·lbf)

ZAUM0273

Recommended final transmission

oil:

See page 8-1.

Oil quantity:

0.11 L (0.12 US qt, 0.10 Imp.qt)

PERIODIC MAINTENANCE AND ADJUSTMENT

6-11

TIP

The air filter element should be wet but

not dripping.

4. Insert the element into the air filter

case. NOTICE: Make sure that

the air filter element is properly

seated in the air filter case. The

engine should never be operat-

ed without the air filter element

installed, otherwise the pis-

ton(s) and/or cylinder(s) may

become excessively worn.

[ECA10481]

5. Install the air filter case cover by in-

stalling the screws.

EAU21300

Adjusting the carburetor

The carburetor is an important part of

the engine and requires very sophisti-

cated adjustment. Therefore, all carbu-

retor adjustments should be left to a

Yamaha dealer, who has the neces-

sary professional knowledge and expe-

rience.

EAU21382

Checking the throttle cable

free play

The throttle cable free play should mea-

sure 1.5–3.0 mm (0.06–0.12 in) at the

throttle grip. Periodically check the

throttle cable free play and, if neces-

sary, have a Yamaha dealer adjust it.

Recommended oil:

Foam air filter oil

1. Throttle cable free play

ZAUM0051

PERIODIC MAINTENANCE AND ADJUSTMENT

6-12

EAU21872

Tires

To maximize the performance, durabil-

ity, and safe operation of your vehicle,

note the following points regarding the

specified tires.

Tire air pressure

The tire air pressure should be checked

and, if necessary, adjusted before each

ride.

WARNING

EWA10501

Operation of this vehicle with im-

proper tire pressure may cause se-

vere injury or death from loss of

control.

●The tire air pressure must be

checked and adjusted on cold

tires (i.e., when the temperature

of the tires equals the ambient

temperature).

●The tire air pressure must be ad-

justed in accordance with the

riding speed and with the total

weight of rider, passenger, car-

go, and accessories approved

for this model.

WARNING

EWA10511

Never overload your vehicle. Opera-

tion of an overloaded vehicle could

cause an accident.

Tire inspection

The tires must be checked before each

ride. If the center tread depth reaches

the specified limit, if the tire has a nail or

glass fragments in it, or if the sidewall is

cracked, have a Yamaha dealer re-

place the tire immediately.

ZAUM0053

Tire air pressure (measured on cold

tires):

0–90 kg (0–198 lb):

Front:

150 kPa (1.50 kgf/cm², 22 psi)

Rear:

150 kPa (1.50 kgf/cm², 22 psi)

90–180 kg (198–397 lb):

Front:

160 kPa (1.60 kgf/cm², 23 psi)

Rear:

170 kPa (1.70 kgf/cm², 25 psi)

Maximum load*:

180 kg (397 lb)

* Total weight of rider, passenger, car-

go and accessories

1. Tire tread depth

2. Tire sidewall

Minimum tire tread depth (front and

rear):

1.6 mm (0.06 in)

ZAUM0054

PERIODIC MAINTENANCE AND ADJUSTMENT

6-15

EAU22500

Rear brake pads

Check each rear brake pad for damage

and measure the lining thickness. If a

brake pad is damaged or if the lining

thickness is less than 2 mm (0.08 in),

have a Yamaha dealer replace the

brake pads as a set.

EAU22580

Checking the brake fluid level

Insufficient brake fluid may allow air to

enter the brake system, possibly caus-

ing it to become ineffective.

Before riding, check that the brake fluid

is above the minimum level mark and

replenish if necessary. A low brake fluid

level may indicate worn brake pads

and/or brake system leakage. If the

brake fluid level is low, be sure to check

the brake pads for wear and the brake

system for leakage.

Observe these precautions:

●When checking the fluid level,

make sure that the top of the brake

fluid reservoir is level.

●Use only the recommended quality

brake fluid, otherwise the rubber

seals may deteriorate, causing

leakage and poor braking perfor-

mance.

●Refill with the same type of brake

fluid. Mixing fluids may result in a

harmful chemical reaction and

lead to poor braking performance.

●Be careful that water does not en-

ter the brake fluid reservoir when

refilling. Water will significantly

lower the boiling point of the fluid

and may result in vapor lock.

●Brake fluid may deteriorate paint-

ed surfaces or plastic parts. Al-

ways clean up spilled fluid

immediately.

●As the brake pads wear, it is nor-

mal for the brake fluid level to grad-

ually go down. However, if the

brake fluid level goes down sud-

denly, have a Yamaha dealer

check the cause.

1. Lining thickness

ZAUM0278

1. Minimum level mark

1 1

ZAUM0280

Recommended brake fluid:

DOT 4

PERIODIC MAINTENANCE AND ADJUSTMENT

6-16

EAUM1360

Changing the brake fluid

Have a Yamaha dealer change the

brake fluid at the intervals specified in

the periodic maintenance and lubrica-

tion chart. In addition, have the brake

hose replaced every four years or

whenever it is damaged or leaking.

EAU23111

Checking and lubricating the

throttle grip and cable

The operation of the throttle grip should

be checked before each ride. In addi-

tion, the cable should be lubricated at

the intervals specified in the periodic

maintenance chart.

EAU23172

Lubricating the front and rear

brake levers

The pivoting points of the front and rear

brake levers must be lubricated at the

intervals specified in the periodic main-

tenance and lubrication chart.

Recommended lubricant:

Silicone grease

ZAUM0061

PERIODIC MAINTENANCE AND ADJUSTMENT

6-17

EAU23192

Checking and lubricating the

centerstand

The operation of the centerstand

should be checked before each ride,

and the pivots and metal-to-metal con-

tact surfaces should be lubricated if

necessary.

WARNING

EWA11301

If the centerstand does not move up

and down smoothly, have a Yamaha

dealer check or repair it. Otherwise,

the centerstand could contact the

ground and distract the operator, re-

sulting in a possible loss of control.

EAU23272

Checking the front fork

The condition and operation of the front

fork must be checked as follows at the

intervals specified in the periodic main-

tenance and lubrication chart.

To check the condition

Check the inner tubes for scratches,

damage and excessive oil leakage.

To check the operation

1. Place the vehicle on a level sur-

face and hold it in an upright posi-

tion. WARNING! To avoid injury,

securely support the vehicle so

there is no danger of it falling

over. [EWA10751]

2. While applying the front brake,

push down hard on the handlebars

several times to check if the front

fork compresses and rebounds

smoothly.

1. Centerstand

ZAUM0455

Recommended lubricant:

Lithium-soap-based grease

PERIODIC MAINTENANCE AND ADJUSTMENT

6-18

NOTICE

ECA10590

If any damage is found or the front

fork does not operate smoothly,

have a Yamaha dealer check or re-

pair it.

EAU45511

Checking the steering

Worn or loose steering bearings may

cause danger. Therefore, the operation

of the steering must be checked as fol-

lows at the intervals specified in the pe-

riodic maintenance and lubrication

chart.

1. Place the vehicle on the center-

stand. WARNING! To avoid inju-

ry, securely support the vehicle

so there is no danger of it falling

over. [EWA10751]

2. Hold the lower ends of the front

fork legs and try to move them for-

ward and backward. If any free

play can be felt, have a Yamaha

dealer check or repair the steering.

EAU23290

Checking the wheel bearings

The front and rear wheel bearings must

be checked at the intervals specified in

the periodic maintenance and lubrica-

tion chart. If there is play in the wheel

hub or if the wheel does not turn

smoothly, have a Yamaha dealer check

the wheel bearings.

ZAUM0296

ZAUM0297

Produktspezifikationen

Marke:	Yamaha
Kategorie:	Roller
Modell:	Aerox 50 (2008)

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