Union Special 36200UED60 Bedienungsanleitung


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ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST
MANUAL NO. PT0202
FOR STYLES
Oil - Less
36200 CLASS
05/07/04
36200UAD52 36200UJED60
36200UED52 36200ULD60
36200UED60 36200UMD60
36200UHD52 36200UYD52
36200UJD60 36200UYD60
Manual No. PT0202 llustrated Parts List for 36200 Series Machines
First Edition Copyright 2004
By
Union Special Corporation Rights Reserved In All Countries
Printed in U.S.A. January 2004
PREFACE
This parts manual has been prepared to assist you in locating individual parts or assemblies on 36200 Series machines.
It is the desire of Union Special that each machine run at its optimum performance. Parts listed in this manual are designed
specifically for your machine and are manufactured with utmost precision to assure long lasting service.
This manual has been comprised on the basis of available information. Changes in design and/or improvements may
incorporate a slight modification of configuration in illustrations or part numbers.
On the following pages are illustrations and terminology used in describing the parts used on 36200 Series machines.
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CONTENTS
PREFACE ....................................................................................................................................................................................... 2
TERMS ............................................................................................................................................................................................ 2
IDENTIFICATION OF MACHINES ..................................................................................................................................................3
TORQUE REQUIREMENTS .............................................................................................................................................................. 3
DESCRIPTION OF MACHINES ....................................................................................................................................................... 3
STYLE OF MACHINES .................................................................................................................................................................... 4
SAFETY RULES:...............................................................................................................................................................................5
IDENTIFYING PARTS ...................................................................................................................................................................... 6
NEEDLES ........................................................................................................................................................................................ 6
APPLICATION ............................................................................................................................................................................... 6
Threading ..................................................................................................................................................................................... 7
Oiling ............................................................................................................................................................................................ 8
ADJUSTING INSTRUCTIONS ..........................................................................................................................................................9
SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT .......................................................................................................................9
SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT) ....................................................................................................... 10
ALIGNING THE CYLINDER .......................................................................................................................................................... 10
SETTING THE LOOPER TRAVEL .................................................................................................................................................... 10
INSTRUCTIONS FOR USING SYNCHRONIZING GAUGE 21277CG ........................................................................................... 11
SETTING THE LOOPER TRAVEL .................................................................................................................................................... 11
TIMING THE NEEDLES TO THE LOOPER ....................................................................................................................................... 11
TIMING THE NEEDLES TO THE LOOPER (CONT.) ........................................................................................................................12
LOOPER ADJUSTMENTS .............................................................................................................................................................. 13
LOOPER ADJUSTMENTS (CONT.) ............................................................................................................................................... 14
SETTING THE FRONT NEEDLE GUARD ......................................................................................................................................... 14
SETTING THE FEED DOGS ............................................................................................................................................................ 14
SETTING THE REAR NEEDLE GUARD ........................................................................................................................................... 15
TERMS
Prices are net cash and subject to change without notice. All shipments are forwarded F.O.B. shipping point. A charge is made
to cover postage and insurance.
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CONTENTS (CONT.)
SETTING THE STITCH LENGTH ...................................................................................................................................................... 15
DIFFERENTIAL FEED CONTROL ................................................................................................................................................... 15
SETTING THE PRESSER FOOT ....................................................................................................................................................... 15
SETTING THE PRESSER FOOT (CONT.) ........................................................................................................................................ 16
SETTING THE PRESSER FOOT (CONT.) ........................................................................................................................................ 17
SETTING THE KNIFE DRIVE LEVER ................................................................................................................................................ 17
SETTING THE KNIFE DRIVE LEVER (CONT.) ................................................................................................................................. 18
SETTING THE TRIMMING KNIVES FOR LAP SEAMING (ALL STYLES ) ......................................................................................... 18
SETTING THE TRIMMING KNIVES (ALL STYLES) (CONT.) ............................................................................................................ 19
NEEDLE THREAD ADJUSTMENTS ................................................................................................................................................. 19
LOOPER THREAD ADJUSTMENT .................................................................................................................................................. 20
COVER THREAD ADJUSTMENT ................................................................................................................................................... 20
TENSION RELEASE ....................................................................................................................................................................... 20
HUNG FOOT ADJUSTMENT ......................................................................................................................................................... 21
SETTING THE LAP FORMER .......................................................................................................................................................... 21
LAP SEAMING ............................................................................................................................................................................. 21
OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS .................................................................... 23
MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS .................................................................................. 25
MAIN SHAFT & MISCELLANEOUS OILING ................................................................................................................................. 27
CRANKSHAFT & NEEDLE LEVER PARTS ....................................................................................................................................... 29
TENSION PARTS .......................................................................................................................................................................... 31
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ................................................................................ 33
DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ................................................................................ 35
DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY .............................................................. 37
FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS ......................................................................................... 39
KNIFE DRIVING PARTS ................................................................................................................................................................ 41
LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS ..................................................................................................... 43
LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE ........................................... 45
CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUS CYLINDER COVERS ........................ 47
PRESSER FOOT FOR 36200UED52, 60 ......................................................................................................................................... 49
PRESSER FOOT 36200UYD52, 60 ................................................................................................................................................51
PRESSER FOOT SHOE CHART...................................................................................................................................................... 52
PRESSER FOOT SHOE CHART...................................................................................................................................................... 53
THREAD STAND ........................................................................................................................................................................... 55
MISCELLANEOUS GAUGES & TAPE REEL PARTS ........................................................................................................................57
THREAD LUBRICATOR ................................................................................................................................................................. 59
NUMERICAL INDEX OF PARTS .................................................................................................................................................... 60
NUMERICAL INDEX OF PARTS .................................................................................................................................................... 61
IDENTIFICATION OF MACHINES
Each UNION SPECIAL machine is identified by a style number, which is stamped into the style plate affixed to the middle of the
machine under the tension assembly.
The serial number is stamped in the casting at the right rear base of the machine.
TORQUE REQUIREMENTS
Torque (measured in inch-pounds) is a rotating force (in pounds applied through a distance by a lever (in inches or feet). This is
accomplished by a wrench, screwdriver, etc. Many of these devices are available, which when set at the proper amount of torque
will tighten the part to the correct amount and no tighter.
All straps and eccentrics should be tightened to 19-21 inch-pounds (22-24cm/kg) unless otherwise noted.
All other nuts, bolts, screws, etc. should be tightened by hand as tightly as possible, unless otherwise noted.
DESCRIPTION OF MACHINES
Universal style, Feed-off-the-arm, high speed, medium throw, five or six thread machine. There are four needles and one retainer
abreast, one looper and a manually adjusted differential feed control. There is an enclosed automatic lubricating system, filter
type oil return pump, visual sight oil action and supply gauges. The maximum work space in front of the needles is 8 inches
(203.2mm). Recommended maximum speed - 4200 R.P.M. for all Styles. Machines can be used on either table or pedestal mount.
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SAFETY RULES:
1. Before putting the machines described in this manual into service, carefully read the instructions. The
starting of each machine is only permitted after taking notice of the instructions and by qualified
operators.
IMPORTANT! Before putting the machine into service, also read the safety rules and
instructions from the motor supplier.
2. Observe the national safety rules valid for your country.
3. The sewing machines described in this instruction manual are prohibited from being put into service until
it has been ascertained that the sewing units which these sewing machines will be built into, have
conformed with the EC Council Directives (89/392/EEC, Annex II B).
Each machine is only allowed to be used as foreseen. The foreseen use of the particular machine is
described in paragraph STYLES OF MACHINES of this instruction manual. Another use, going beyond
the description, is not as foreseen.
4. All safety devices must be in position when the machine is ready for work or in operation. Operation of
the machine without the appertaining safety devices is prohibited.
5. Wear safety glasses.
6. In case of machine conversions and changes all valid safety rules must be considered. Conversions and
changes are made at your own risk.
7. The warning hints in the instructions are marked with one of these two symbols:
8. When doing the following the machine has to be disconnected from the power supply by turning off the
main switch or by pulling out the main plug:
8.1 When threading needle(s), looper, spreader etc.
8.2 When replacing any parts such as needle(s), presser foot, throat plate, looper, spreader, feed dog,
needle guard, folder, fabric guide etc.
8.3 When leaving the workplace and when the workplace is unattended.
8.4 When doing maintenance work.
8.5 When using clutch motors without actuation lock, wait until the motor is stopped totally.
9. Maintenance, repair and conversion work (see item 8) must be done only by trained technicians or
special skilled personnel under consideration of the instructions.
10. Any work on the electrical equipment must be done by an electrician or under direction and supervision
of special skilled personnel.
11. Work on parts and equipment under electrical power is not permitted. Permissible exceptions are
described in the applicable sections of standard sheet DIN VDE 0105.
12. Before doing maintenance and repair work on the pneumatic equipment, the machine has to be
disconnected from the compressed air supply. In case of existing residual air pressure, after discon-
necting from compressed air supply (i.e. pneumatic equipment with air tank), the pressure has to be
removed by bleeding.


Produktspezifikationen

Marke: Union Special
Kategorie: Nähmaschine
Modell: 36200UED60

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