Union Special 36200L202-52 Bedienungsanleitung

Union Special Nähmaschine 36200L202-52

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ADJUSTING INSTRUCTIONS / ILLUSTRATED PARTS LIST

MANUAL NO. PT0405-GR

FOR STYLES

Oil - Less

36200 CLASS

02/08/08

36200L100-52 36200L100-60

36200L200-52 36200L200-60

36200L202-52 36200L201-60

36200L210-52 36200L202-60

36200T300-52 36200L210-60

36200U300-52 36200T300-60

36200U300-60

Manual No. PT0405-GR llustrated Parts List for 36200 Series Machines

Union Special Corporation Rights Reserved In All Countries

Printed in U.S.A. August 2006

PREFACE

This parts manual has been prepared to assist you in locating individual parts or assemblies on 36200 Series machines.

It is the desire of Union Special that each machine run at its optimum performance. Parts listed in this manual are designed

specifically for your machine and are manufactured with utmost precision to assure long lasting service.

This manual has been comprised on the basis of available information. Changes in design and/or improvements may

incorporate a slight modification of configuration in illustrations or part numbers.

On the following pages are illustrations and terminology used in describing the parts used on 36200 Series machines.

IDENTIFICATION OF MACHINES

Each UNION SPECIAL machine is identified by a style number, which is stamped into the style plate affixed to the middle of the

machine under the tension assembly.

The serial number is stamped on a plate attached to the right rear top of the machine.

CONTENTS

PREFACE ............................................................................................................................................................................................................. 2

IDENTIFICATION OF MACHINES ........................................................................................................................................................................ 2

DESCRIPTION OF MACHINES ............................................................................................................................................................................. 4

REPLACEMENT PARTS ......................................................................................................................................................................................... 6

SAFETY RULES: ..................................................................................................................................................................................................... 7

ILLUSTRATIONS .................................................................................................................................................................................................... 8

IDENTIFYING PARTS ............................................................................................................................................................................................ 8

NEEDLES .............................................................................................................................................................................................................. 8

APPLICATION ..................................................................................................................................................................................................... 8

TORQUE REQUIREMENTS .................................................................................................................................................................................... 8

INSTALLATION ..................................................................................................................................................................................................... 9

OILING ................................................................................................................................................................................................................ 9

THREADING ...................................................................................................................................................................................................... 10

ADJUSTING INSTRUCTIONS .............................................................................................................................................................................. 11

SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT ........................................................................................................................................... 11

SETTING THE NEEDLE BAR HEIGHT & ALIGNMENT (CONT) .............................................................................................................................. 12

ALIGNING THE CYLINDER ................................................................................................................................................................................ 12

SETTING THE LOOPER TRAVEL USING GAUGE 21227CN ................................................................................................................................ 12

INSTRUCTIONS FOR USING SYNCHRONIZING GAUGE 21227CG .................................................................................................................. 13

SETTING THE LOOPER TRAVEL .......................................................................................................................................................................... 13

TIMING THE NEEDLES TO THE LOOPER ............................................................................................................................................................. 13

TIMING THE NEEDLES TO THE LOOPER (CONT.) .............................................................................................................................................. 14

LOOPER ADJUSTMENTS .................................................................................................................................................................................... 15

LOOPER ADJUSTMENTS (CONT.) ..................................................................................................................................................................... 16

SETTING THE FRONT NEEDLE GUARD ............................................................................................................................................................... 16

SETTING THE FEED DOGS .................................................................................................................................................................................. 16

SETTING THE REAR NEEDLE GUARD ................................................................................................................................................................. 17

SETTING THE STITCH LENGTH ............................................................................................................................................................................ 17

DIFFERENTIAL FEED CONTROL ......................................................................................................................................................................... 17

SETTING THE PRESSER FOOT ............................................................................................................................................................................. 17

SETTING THE PRESSER FOOT (CONT.) ............................................................................................................................................................... 18

SETTING THE PRESSER FOOT (CONT.) ............................................................................................................................................................... 19

SETTING THE KNIFE DRIVE LEVER ...................................................................................................................................................................... 19

SETTING THE KNIFE DRIVE LEVER (CONT.) ....................................................................................................................................................... 20

SETTING THE TRIMMING KNIVES FOR FLAT SEAMING (STYLES 36200L100-52, L100-60, T300-52, T300-60, U300-52, U300-60) .................. 20

SETTING THE TRIMMING KNIVES FOR LAP SEAMING (STYLES 36200L100-52, L100-60, L200-52, L200-60, L202-52, L202-60, L210-52, L210-

60, U300-52, U300-60) ............................................................................................................................................................................. 20

SETTING THE TRIMMING KNIVES (ALL STYLES) (CONT.) .................................................................................................................................. 21

NEEDLE THREAD ADJUSTMENTS ....................................................................................................................................................................... 21

LOOPER THREAD ADJUSTMENT ........................................................................................................................................................................ 22

COVER THREAD ADJUSTMENT ......................................................................................................................................................................... 22

TENSION RELEASE ............................................................................................................................................................................................. 22

HUNG FOOT ADJUSTMENT ............................................................................................................................................................................... 23

SETTING THE LAP FORMER ............................................................................................................................................................................... 23

LAP SEAMING ................................................................................................................................................................................................... 23

REPLACING PRESSER FOOT SHOES .................................................................................................................................................................. 24

OIL SIGHT GAUGES, TOP COVERS & MISCELLANEOUS TAKEUP & EYELET PARTS .......................................................................................... 27

MAIN FRAME, BUSHINGS & MISCELLANEOUS EYELET & COVER PARTS ......................................................................................................... 29

MAIN SHAFT & MISCELLANEOUS OILING ........................................................................................................................................................ 31

CRANKSHAFT & NEEDLE LEVER PARTS ............................................................................................................................................................. 33

TENSION PARTS ................................................................................................................................................................................................. 35

DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ...................................................................................................... 37

DETACHABLE HEAD, HEAD COVERS, NEEDLE BAR & NEEDLE BAR HEAD ...................................................................................................... 39

DIFFERENTIAL & MAIN FEED BARS, FEED DOGS & FEED LIFT ECCENTRIC ASSEMBLY .................................................................................... 41

FEED DRIVE ASSEMBLY, FEED ROCKER & LOOPER AVOID PARTS ............................................................................................................... 43

KNIFE DRIVING PARTS ...................................................................................................................................................................................... 45

LOOPER ROCKER SHAFT & LOOPER ROCKER DRIVE PARTS ............................................................................................................................ 47

LAP FORMER, MISCELLANEOUS CYLINDER COVERS, THROAT PLATE, & CHAIN CUTTING KNIFE ................................................................. 49

CYLINDER BUSHINGS, DIFFERENTIAL FEED CONTROL ASSEMBLY & MISCELLANEOUS CYLINDER COVERS .............................................. 51

PRESSER FOOT FOR STYLES 36200L200-52, L200-60, L201-60, L210-52, L210-60, U300-52, U300-60 ........................................................... 53

PRESSER FOOT FOR STYLES 36200L100-52, L100-60, T300-52, T300-60, U300-52, U300-60 ........................................................................... 55

PRESSER FOOT FOR STYLES 36200L202-52, L202-60 ........................................................................................................................................ 57

PRESSER FOOT SHOE CHART ............................................................................................................................................................................ 58

PRESSER FOOT SHOE CHART ............................................................................................................................................................................ 59

THREAD STAND ................................................................................................................................................................................................. 61

MISCELLANEOUS GAUGES & TAPE REEL PARTS .............................................................................................................................................. 63

THREAD LUBRICATOR ....................................................................................................................................................................................... 65

NUMERICAL INDEX OF PARTS .......................................................................................................................................................................... 66

NUMERICAL INDEX OF PARTS .......................................................................................................................................................................... 67