Juki APW-896N Bedienungsanleitung

Juki Nähmaschine APW-896N

Lesen Sie kostenlos die 📖 deutsche Bedienungsanleitung für Juki APW-896N (142 Seiten) in der Kategorie Nähmaschine. Dieser Bedienungsanleitung war für 28 Personen hilfreich und wurde von 2 Benutzern mit durchschnittlich 4.5 Sternen bewertet

Download PDF

Seite 1/142

APW-896N/IP-420

INSTRUCTION MANUAL

* "CompactFlash(TM)" is the registered trademark of SanDisk Corporation, U.S.A.

CONTENTS

I. CAUTIONS BEFORE OPERATION 1 ..................................................................................

II. CONFIGURATION OF THE MACHINE 2 ...........................................................................

III. SPECIFICATIONS 3 ...........................................................................................................

1. MECHANICAL SPECIFICATIONS 3 .......................................................................................................

2. ELECTRICAL SPECIFICATIONS 3 .........................................................................................................

IV. INSTALLATION 4 ...............................................................................................................

1. REMOVING PACKING MATERIALS 4 ....................................................................................................

2. SECURING THE MACHINE.................................................................................................................. 4

3. CONNECTING THE FOOT PEDAL 5 ......................................................................................................

4. CONNECTING THE AIR COUPLER 5 ...................................................................................................

5. CONNECTING THE POWER PLUG .................................................................................................... 6

6. ASSEMBLING THE THREAD STAND AND ATTACHING IT TO THE MACHINE 7 ...............................

7. INSTALLING SP-46N (CLAMP BAR STACKER) (OPTIONAL PART NO. : 40149301) 8 .....................

8. INSTALLING SP-47N (ROLLER STACKER) (OPTIONAL PART NO. : 40149302) 9 ............................

9. REMOVING THE HEAD FIXING PLATE 10 ............................................................................................

10. INSTALLING THE SUB-TABLE 10 .........................................................................................................

11. INSTALLING OPERATION PANEL IP-420 10 .........................................................................................

12. LUBRICATING THE OIL TANK .......................................................................................................... 11

13.

INSTALLING SA-120N (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. : 40149798)

... 12

14. ADJUSTMENT OF SA-120N (INTERLINING SUPPLYING DEVICE) (OPTIONAL PART NO. :

40149798) 13 .............................................................................................................................................

V. PREPARATION OF THE SEWING MACHINE 14 ..............................................................

1. HOW TO OPERATE THE SEWING MACHINE HEAD 14 .......................................................................

(1) How to attach the needles 14 ..............................................................................................................

(2) Thread used .................................................................................................................................... 14

(3) How to pass the needle thread 15 .......................................................................................................

2. HOW TO REMOVE THE SEWING TABLE 16 .........................................................................................

(1) When replacing the bobbin thread 16 ..................................................................................................

(2) Cautions to be taken when the sewing tables are removed 17 ...........................................................

3. HOW TO WIND THE BOBBINS 18 .........................................................................................................

4. HOW TO THREAD THE BOBBIN CASE 19 ...........................................................................................

5. HOW TO INSTALL THE BOBBIN CASE............................................................................................ 19

6. HOW TO ADJUST THE THREAD TENSION 20 .....................................................................................

7. SETTING THE MATERIAL TO BE SEWN 21 ..........................................................................................

8. ADJUSTING THE MATERIAL GUIDE 21 ................................................................................................

VI. HOW TO USE THE OPERATION PANEL ....................................................................22

1. PREFACE 22 ...........................................................................................................................................

2. BASIC OPERATION OF THE OPERATION PANEL (IP-420) 25 ............................................................

(1) Conguration of IP-420 ................................................................................................................... 25

(2) Buttons used in common 26 ................................................................................................................

(3) Basic operation 26 ...............................................................................................................................

3. EXPLANATION OF THE BASIC SCREEN 29 .........................................................................................

(1) Input screen (Independent sewing mode)....................................................................................... 29

(2) Sewing screen (Independent sewing mode) 30 ..................................................................................

(3) Input screen (Alternate sewing mode) ............................................................................................ 31

(4) Sewing screen (Alternate sewing mode) ........................................................................................ 32

(5) Input screen (Cycle sewing mode).................................................................................................. 33

(6) Sewing screen (Cycle sewing mode) ............................................................................................. 34

4. USING THE COUNTER 35 ......................................................................................................................

(1) Setting procedure of the counter..................................................................................................... 35

(2) Releasing procedure of count-up .................................................................................................... 38

(3) Counter value changing procedure during sewing 38 .........................................................................

5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER 39 .............................................

(1) Setting procedure of the bobbin thread remaining amount adjustment counter ............................. 39

(2) Releasing procedure of the bobbin thread remaining amount detection count-up ......................... 41

6. CHANGING THE SEWING MODE 42 .....................................................................................................

7. USING THE SEWING PATTERN 43 ........................................................................................................

(1) Performing the selection of pattern ................................................................................................. 43

(2) Performing the new creation of pattern ........................................................................................... 44

(3) Copying the pattern......................................................................................................................... 45

(4) Erasing the pattern.......................................................................................................................... 47

(5) Naming the pattern 48 .........................................................................................................................

(6) Editing procedure of the cycle sewing data .................................................................................... 49

8. CHANGING THE SEWING DATA ....................................................................................................... 51

(1) Changing procedure of the sewing data ......................................................................................... 51

(2) Sewing data list 52 ...............................................................................................................................

(3) Copying function of the upper and lower alternate sewing data ..................................................... 63

9. CHANGING THE MEMORY SWITCH DATA ...................................................................................... 65

(1) Changing procedure of the memory switch data ............................................................................ 65

(2) Memory switch data list................................................................................................................... 66

10. PERFORMING OPTIONAL SETTING 74 ................................................................................................

(1) Changing procedure of the optional setting .................................................................................... 74

(2) Optional setting list.......................................................................................................................... 75

11. CHANGING THE DEVICE SETTING 76 ..................................................................................................

(1) Changing procedure of the device setting ...................................................................................... 76

(2) Device setting list 77 ............................................................................................................................

12. CUSTOMIZING THE PEDAL OPERATION 78 ........................................................................................

(1) Method to select and use the customized data............................................................................... 78

(2) Customizing the pedal operation data 79 ............................................................................................

13. CUSTOMIZING THE DATA INPUT SCREEN 81 .....................................................................................

14.

PERFORMING THE CUSTOMIZING SETTING OF THE SEWING SCREEN 83 .....................................................

15. USING THE INFORMATION 85 ...............................................................................................................

(1) Observing the maintenance inspection information ........................................................................ 86

(2) Releasing procedure of the warning ............................................................................................... 87

(3) Observing the production control information ................................................................................. 88

(4) Performing setting of the production control information 90 ................................................................

(5) Observing the operation measurement information ........................................................................ 92

16. USING THE COMMUNICATION FUNCTION 94 .....................................................................................

(1) Handling possible data ................................................................................................................... 94

(2) Performing communication by using the media .............................................................................. 94

(3) Performing communication by using USB ...................................................................................... 94

(4) Take-in of the data .......................................................................................................................... 95

(5) Take-in of plural data together ........................................................................................................ 96

17. PERFORMING FORMATTING OF THE MEDIA ................................................................................. 98

iii

VII. MAINTENANCE 99 ...........................................................................................................

1. INSPECTION 99 ......................................................................................................................................

(1) Maintenance and inspection of the pneumatic device .................................................................... 99

(2) Maintenance and inspection related to the sewing machine 99 ..........................................................

(3) With regard to the waste oil of the hook oil 100 ...................................................................................

(4) With regard to the cleaning of the hook shaft base 100.......................................................................

2. MARKING LIGHT.............................................................................................................................. 101

(1) Fixed marking (standard) .............................................................................................................. 101

(2) Movable marking (optional)........................................................................................................... 101

(3) Adjusting the marking light irradiation position 102 ..............................................................................

3. REPLENISHING GREASE TO THE DESIGNATED PLACE 103 ............................................................

4. CONSUMABLE REPLACEMENT COMPONENTS.......................................................................... 106

5. TILTING THE MACHINE 107 ...................................................................................................................

6. STANDARD OF REPLACING TIME OF THE GAS SPRING 108 ...........................................................

REPLACING PROCEDURE BETWEEN DOUBLE-WELT AND SINGLE-WELT 109 .....................................................

(1) Replacing procedure between double-welt and single-welt 109 ..........................................................

(2) Fine adjustment of the position of garment body clamp 109 ...............................................................

(3) Replacing the binder ......................................................................................................................110

8. ADJUSTING THE CORNER KNIFE ..................................................................................................111

(1) Corner knife unit.............................................................................................................................111

(2) Adjusting the corner knife...............................................................................................................112

(3) Corner knife adjustment function screen .......................................................................................113

(4) Corner knife actuating position setting procedure..........................................................................115

(5) Feature of the corner knife actuating position setting ....................................................................116

(6) Deection amount setting ..............................................................................................................118

9. CENTER KNIFE ................................................................................................................................ 119

(1) Center knife actuating position setting procedure ..........................................................................119

(2) Feature of the center knife actuating position setting 120 ...................................................................

10.

ADJUSTING THE POSITION OF THE SENSOR FOR DETECTING FLAPS 122 ...................................................

11.

CAUSES AND CORRECTIVE MEASURES AGAINST TROUBLES WITH THE BOBBIN THREAD REMAINING

AMOUNT DETECTING DEVICE 123 ...........................................................................................................................

12. HOW TO ADJUST THE FOOT PEDAL 124 ............................................................................................

13. ERROR CODE LIST 126 .........................................................................................................................

14. INPUT NUMBER TABLE 138 ..................................................................................................................

− 1 −

I. CAUTIONS BEFORE OPERATION

Following items have to be checked every working day before the operation of the machine

and before the start of work hours.

1. Ascertain that the sewing machine is lled with the predetermined amount of oil.

2. Never operate the machine unless the lubricating part in the hook has been lled up with oil.

3. Ascertain that the pressure gauge indicates the designated air pressure of 0.5 MPa.

(This is necessary particularly when the compressor is stopped for a lunch break or the like.)

If the compressed air pressure is equal to or less than the designated value, troubles such as

interference between the parts can occur. It is therefore necessary to carefully check the com-

pressed air pressure.

4. Check whether the needle thread/bobbin thread need to be replenished.

5. To perform sewing immediately after turning ON the power switch, perform trial stitching rst,

then proceed with sewing of actual products after the test sewing.

6. In order to prevent the optical ber sensor of the bobbin thread remaining amount detecting de-

vice from showing a detecting failure, be sure to clean thread waste around the hook using an air

gun once or more times a day.

7. In order to protect the ap sensor from showing a detecting failure, be sure to clean dust on the

reecting tape of the folding plate using an air gun once or more times a day.

− 2 −

II. CONFIGURATION OF THE MACHINE

The APW-896N consists mainly of the following units.

A Frame and structural components (Framesewing table, covers, foot switch, etc.)

B Clamp foot unit and feed mechanism

C Corner knife unit

D Binder unit (Binder components and its driving components)

E Pneumatic control unit (Pneumatic control devices and pipings)

F Stacker unit (Optional)

G Sewing machine head

H Electric control unit (Control panel)

I Operation panel

J Power switch (Also used as the emergency stop switch)

K Temporary stop switch

With this machine consisting of the aforementioned 11 units, you can do desired welting work simply by set-

ting materials (garment body, interlining piece, welting patch, etc.) in place and operating the switches on the

operation panel.

In addition, when temporary stop switch K is pressed during operation of the device, the device stops.

− 3 −

III. SPECIFICATIONS

1. MECHANICAL SPECIFICATIONS

1 Sewing machine LH-896N model of 2-needle, lockstitch machine with a center knife

2 Sewing speed 3,000 sti/min (max.)

3 Stitch length Lockstitch : 2.0 to 3.4 mm (standard : 2.5 mm)

Condensation stitch : 0.5 to 1.5 mm (standard : 1.0 mm)

Back tack stitch : 0.5 to 3.0 mm (standard : 2.0 mm)

Condensation/Back tack stitch selectable

4 Types of welt Parallel double welt, parallel single welt

slant double welt, slant single welt Each with ap or without ap

5 Pocket lip length

(Welt lenght)

Possible to set in increments of 0.1 mm within the range of 18 mm (min.) to 220 mm (max.)

* Parallel ap : Min. 47.5 mm

* Slant ap : Dependent on deection amount

(Reference) 20 mm gauge, deection amount 20 mm, back-tuck 7.5 mm

/ Min. 67.5 mm

6 Welting width

(Needle gauge)

8, 10, 12, 14, 16, 18and 20 mm

* However, for with dart stretcher, 8, 10, and 12 mm

For with breast pocket, 8, 10 and 12 mm

For with zipper attachment, 16 mm, 18 mm, 20 mm

7 Needles ORGAN DP X 17 #14 to #18 (standard #16)

8 Thread Spun thread #60 (Recommended)

9 Hook Full rotary, vertical-axis, self-lubrication hook

10 Thread take-up lever Slide thread take-up lever

11 Needle bar stroke 33.3mm

12 Cloth feed mechanism Driven by stepping motor

13 Control By a micro-computer

14 Safety mechanism Machine operation is automatically stopped if the cloth feed mechanism error detector,

the needle thread breakage detector or any of the various safety devices is actuated.

15 Lubricating oil JUKI New Defrix Oil No. 1

16 Operating air pressure 0.5 MPa

17 Air consumption Approx. 40 Nℓ/min

18 Dimensions of machine Width : 1,095 mm

(1,580 mm - when including the stacker)

Length : 1,500 mm

Height :

1,165 mm

(1,800 mm - when including the thread stand)

19 Weight 238.5kg

20 - Equivalent continuous emission sound pressure level (LNoise pA) at the workstation :

A-weighted value of 80.0 dB; (Includes K pA = 2.5 dB); according to ISO 10821- C.6.3

-ISO 11204 GR2 at 3,000 sti/min for the sewing cycle, 4.8s ON.

(Pattern : No.1, Jump feed speed of clamp foot : Max speed)

2. ELECTRICAL SPECIFICATIONS

1The number of independent sewing patterns that

can be stored in memory 99 (1 to 99)

2The number of alternate sewing patterns that can be

stored in memory 20 (1 to 20)

3The number of cycles that can be stored in memory 20 (1 to 20)

4 Input power : Single phase : 220 to 240V 50/60 Hz

3-phase : 200 to 240V 50/60 Hz (Optional 380V)

Voltage uctuation : Within + 10% of the rated voltage

5 Power consumption 270VA

− 4 −

IV. INSTALLATION

Remove the upper cover and remove

the string and packing materials that

have xed the clamp foot.

Remove the string and packing

materials that have xed the clamp

bar stacker.

Remove the string that has xed the

binder unit.

Draw out the corner knife unit and

remove the string that has xed the

unit.

Cut and remove the clip band that

has xed the needle bar.

1. REMOVING PACKING MATERIALS

2. SECURING THE MACHINE

❶

❷

CAUTION :

To prevent a fatal accident, lower and x adjust bolts ❷ (4 places) located at the side of caster ❶ after

moving the machine to the level and stabilized place.

When lifting the machine, hold the frame without holding the wooden table.

Wooden table

Frame

− 5 −

3. CONNECTING THE FOOT PEDAL

① Install the pedal base to the machine frame with

screws ❷.

② Connect pedal bases A and B with two screws

❶.

Position of the pedal can be optionally

adjusted within the range of the slot.

③ Connect the connecting rods with xing screw

❸.

1. When connecting, do not connect the

rods with connecting rod C on the

sensor side pulled downward,

2. Install so that connecting rod on the

pedal side D and the caster ❹ do not

interfere with each other within the

range of pedal operation.

4. CONNECTING THE AIR COUPLER

Connect one end of air coupler A supplied with

the machine as an accessory to air hose ❷. Then

connect the other end to coupler ❸ on the main unit

side.

• Connect coupler A to the main unit

with air cock ❶ closed, then carefully

open air cock ❶ to allow the com-

pressed air to be supplied.

• Make sure that the pressure gauge of

the regulator reads 0.5 MPa.

CAUTION :

When installing the pedal, perform the work paying attention to the overhead table.

❶

❸

❷

❶

❷

❸

❹

− 8 −

7. INSTALLING SP-46N (CLAMP BAR STACKER)

(OPTIONAL PART NO. : 40149301)

Clamp bar stacker is delivered in the

state that it is xed in the frame at the

time of delivery with the clamp bar

stacker mounted. It is necessary to

change the installing position to the nor-

mal using position.

① Remove stacker xing plate ❶.

② Turn the whole stacker in the direction of the

arrow and take it out from inside of the frame.

③ Change stacker turning shaft A section to

stacker base hole B.

At this time, take care to prevent the stacker cord, the air piping, etc. from being caught.

In addition, insert the stacker rotating shaft into the hole in the stacker base until the bottom of

the base is reached.

④ Lock the whole stacker with hinge ❷.

⑤ Insert safety bar ❸ in direction C as illustrated

in the gure. Fix the safety bar at the position

where it is in parallel with the oor surface.

At this time, conrm that air is being

supplied.

❸

❷

❶

Stacker in the operation state (with the air supply)

If the aforementioned situation occurs,

stop the air supply to bring the stacker

back to the state shown in the left gure

"Stacker in the setup state (without the

air supply)".

Then, start supplying the air after check-

ing to make sure that the stacker is in

the setup state.

In the case of power interruption due to

a power failure, etc., the folding opera-

tion of the stacker can get out of order.

Be aware that this can give rise to a risk

that the hand is caught in the stacker.

Do not put hands in the area surrounded

by the safety bar.

Stacker in the setup state (without the air supply)

− 9 −

8. INSTALLING SP-47N (ROLLER STACKER)

(OPTIONAL PART NO. : 40149302)

① Conrming parallelism

Make sure that stacker

table ❹ and rubber roller

❸ are installed parallel

with each other.

If not, loosen four set-

screws ❷ to adjust.

② Conrming the clearance

Make sure that the clear-

ance between stacker ta-

ble ❹ and rubber roller ❸

is approximately 0.5 mm.

If it is not approximately

0.5 mm, loosen nut ❺ to

adjust.

❷

0.5mm

❸

❹

❺

(1) Adjusting the position

When the roller stacker is not used or adjusting the

corner knife, the roller stacker can be turned upward

with the procedure below.

Pull release lever ❶. Lift up the roller section to

thrust pin ❸ into xing spring ❷, then bring them

into locked state (see Fig. 1). This puts the sewing

machine in standby state.

(Working state)

(Waiting state)

Fig. 1

❶

❷

(2) Maintenance

❸

− 10 −

9. REMOVING THE HEAD FIXING PLATE

Remove xing screws ❷ of head xing plate ❶.

Be sure to x the machine and the frame

when performing re-transportation.

10. INSTALLING THE SUB-TABLE

Install the sub-table with four screws ❶ as shown in

the gure.

11. INSTALLING OPERATION PANEL IP-420

As shown in the gure above, open the lid on the right-hand section B of IP-420 and connect the connector

which is xed with tape to the right-hand top surface A of the table.

To prevent malfunction due to static electricity, install operation panel IP-420 on the panel base

to use and do not change the position of the panel base.

At this time, x the sub-table so as to be

ush with the main table.

Tape

Connector

❶

❷

− 11 −

• At the time of initial lling, ll the oil

tank with oil of 200cc as the standard

and conrm that the oil amount indi-

cating rod is working.

• When operating a newly installed

machine or a machine which has not

been used for a relatively long period

of time, make the machine run at 2,000

sti/min or less for the purpose of

break-in. In addition, use the machine

after applying oil to races A of the

right/left hooks.

• For the oil for hook, purchase JUKI

MACHINE OIL No. 1 (Part No. : MD-

FRX1600C0).

• Be sure to ll the oil tank with clean

oil.

• Never ll the oil tank with dirty oil.

12. LUBRICATING THE OIL TANK

❸

❷

❶

Fill the oil tank with the oil for hook lubrication before

operating the sewing machine.

① Remove oil cap ❶ and ll the oil tank with

JUKI MACHINE OIL No. 1 (Part No. : MD-

FRX1600C0) using the oiler supplied with the

machine as accessories.

Upper

engraved

marker line

② Fill the oil tank with the oil until the top end of

oil amount indicating rod ❸ comes between

the upper engraved marker line and the lower

engraved marker line of oil amount indicating

window ❷.

When oil amount is excessively large, oil leaks

from the air hole or adequate lubrication cannot

be performed. So, be careful.

③

When operating the sewing machine and the top

of oil amount indicating rod ❸ has lowered up to

oil amount indicating window ❷, start lubricating.

To prevent entering of dust, be sure to

attach the cap for use.

CAUTION :

1. To prevent accidents caused by abrupt start of the sewing machine, do not connect the power

plug until lubrication has been completed.

2. To prevent inammation or rash, immediately wash the part when oil has stuck to your eyes or

body.

3. If oil has been swallowed, diarrhea or vomiting may occur. Put oil to the place where children can-

not reach.

Lower

engraved

marker line

− 12 −

① Fix interlining installing plate ❶ to the machine

frame with two screws ❷.

② Set interlining as shown in the gure above.

The roll core that can be used is 40 to 70 mm wide and 200 mm in roller diameter (max.).

③ Pass the interlining between guide B and guide A and roller, and route it up above the table.

Roller

Guide B

Guide A

Sewing table

Set collar

Spring

Side plate

❷

❶

Guide plate Guide B

Interlining

Feed the interlining up to the roller section using the notch of the guide plate.

④ Adjust the lateral position of two guides, two guide pins and side plate (on the right) to allow the interlin-

ing to be fed straight up above the sewing table.

⑤ Position the set collar on the left-hand side to allow the side plate to lightly hold the interlining by spring.

Then x the set collar there.

Notch

13. INSTALLING SA-120N (INTERLINING SUPPLYING DEVICE)

(OPTIONAL PART NO. : 40149798)

CAUTION :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

− 13 −

CAUTION :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

14. ADJUSTMENT OF SA-120N (INTERLINING SUPPLYING DEVICE)

(OPTIONAL PART NO. : 40149798)

① Adjustment of the interlining feeding amount

is performed with memory switch ( ).

However, perform further ne adjustment with

the speed controller ❷ of the interlining feeding

cylinder ❶.

(When tightening the speed controller ❷, the

amount is decreased and when loosening it, the

amount is increased.)

❸

❹

② When a new interlining ❸ is mounted, press

interlining supply button ❹, perform feeding

of the trial sewing several times and use the

device after conrming the feeding amount and

the parallel feeding of the interlining.

❻

❼

❺(Caution when operating)

When using the interlining supplying device with

rear reference ❺, the interlining at the sewing

start remains long since it is away from interlin-

ing outlet ❻. So, use the device with front refer-

ence ❼.

For handling the sewing tables, refer to

"V-2.(2) Cautions to be taken when the

sewing tables are removed" p. 17.

❶

❷

− 14 −

V. PREPARATION OF THE SEWING MACHINE

1. HOW TO OPERATE THE SEWING MACHINE HEAD

(1) How to attach the needles

Needles used are DP X 17 #14 to #18 (standard

#16). Use the specied needle.

Insert left- and right-hand sides needles as far as

they will go pointing their long grooves ❶ at each

other and tighten needle clamp screws ❷.

• Use the left hand twist thread for the needle

thread.

• Either twist thread will do for the bobbin thread.

(2) Thread used

Right hand twist thread

Left hand twist thread

Use a new thread which is uniformly

twisted.

CAUTION :

• Turn OFF the power before starting the work so as to prevents accidents caused by abrupt start of

the sewing machine.

• When replacing the needle, be careful not to allow your ngers to touch the blade section of the

center knife.

❷❷

❶

− 15 −

A B

❶

Pass the needle thread in the illustrated order.

Left-hand side needle thread toward the sewing machine A

Right-hand side needle thread toward the sewing machine B

② Then pass needle thread in the order as shown in the gure below.

Periodically replace thread guide felt C. Sewing trouble due to rough motion of thread

during sewing can be prevented.

(3) How to pass the needle thread

① Lift binder ❶ in the direction A, Hold section B

by hand and turn the whole binder in the direc-

tion C.

Binder is locked with the ball plunger.

Rather strongly turn the binder in the

direction C to release the lock.

Be sure to press section B since welt-

ing width may become improper when

the binder is pressed and turned in the

direction C.

CAUTION :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

− 16 −

❶

2. HOW TO REMOVE THE SEWING TABLE

(1) When replacing the bobbin thread

① Move the clamp foot to the rear end of its stroke.

② Insert your ngers into notches A in the bottom

of right- and left-hand sewing tables ❶ and ❷,

and push up the sewing tables.

③ Move the tables in the direction of the arrow

keeping the above state, and you can see the

bobbin case.

At this time, move the sewing tables

so as not to allow the sewing tables to

come in contact with the needles.

④ After replacing the bobbin thread, return

the sewing tables in place by following the

above-mentioned steps of procedure in the

reverse order. Now, rmly set the sewing tables

on the throat plates and the pins.

❷

CAUTION :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

− 17 −

When you remove the sewing tables ❶ and ❷, be sure to accurately set them by following the points below.

(2) Cautions to be taken when the sewing tables are removed

① Securely t the pins, rear (left) (right) over the

pin holes.

② Securely t pin holes, front (left) (right) over the

pins.

Plate spring

❶

❷

Pins, rear

Pin holes, front

1. In case of the machine provided with

SA-120N (automatic interlining supply-

ing device), return the sewing tables

to their home positions while lifting

the sewing tables ❶ and ❷ so that the

plate spring section is not bent.

Outlet of interlining

supply

2. In case of removing the sewing tables ❶ and ❷ with the types below, take care not to bend

pocket bag clamping device and interlining clamping device.

① Pocket bag clamping device (standard)

② Pocket bag clamping device (for interlining supply)

CAUTION :

Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the

sewing machine.

− 19 −

❶

❷

5. HOW TO INSTALL THE BOBBIN CASE

① Hold in hand a bobbin in the way that it spins

clockwise and put it into the bobbin case.

② Pass the thread through slot ❶ in the bobbin

case.

③ Pull the thread to pass it under the tension

spring.

4. HOW TO THREAD THE BOBBIN CASE

Bobbin case

Bobbin

❶

① Raise hook levers ❶ and take out the bobbin

cases together with the bobbins.

② When tting, t the bobbin cases into the hook

driving shaft and tilt levers ❶.

❸

0.2 to 0.3mm

When bobbin cases, left and right,

❷ are

replaced, make sure that the clearance

between the opener which is extremely

receded and the bobbin case is 0.2 to 0.3

mm. If the clearance is not 0.2 to 0.3 mm,

loosen setscrew ❸ and adjust it.

CAUTION :

Turn OFF the power before starting the work so as to prevent accident caused by abrupt start of the

sewing machine.

− 20 −

❷

❶

6. HOW TO ADJUST THE THREAD TENSION

Bobbin

Bobbin case

Bobbin thread

tension adjustment

screw

② Adjusting needle thread tension

First, adjust the right- and left-hands bobbin

thread tension.

Then in accordance with the bobbin thread

tension obtained, adjust the right- and left-hand

sides needle threads tension appropriately by

turning thread tension adjustments nuts ❶ and

❷ respectively. Turning the nuts clockwise will

increase the thread tension or turning them

counterclockwise to decrease it.

① Adjusting bobbin thread tension

Turn bobbin thread tension adjustment screw

clockwise to increase the bobbin thread tension

or turn the screw counterclockwise to decrease it.

As shown in the left-hand gure, standard

bobbin thread tension is 0.25 to 0.35N when

measuring with the tension gauge.

− 23 −

4) USB port

■ Inserting a device into the USB port

■ Removing the CompactFlash (TM)

1) Hold the panel by hand, open the cover, and

press the media ❷ removing lever ❶. The me-

dia is eject.

When the lever ❶ is strongly pressed,

the media ❷ may be broken by protrud-

ing and falling.

2) When the media ❷ is drawn out as it is, remov-

ing is completed.

❶

❷

■ Disconnecting a device from the USB port

Cautions when using the media

• Do not wet or touch it with wet hands. Fire or electric shock will be caused.

• Do not bend, or apply strong force or shock to it.

• Never perform disassembling or remodeling of it.

• Do not put the metal to the contact part of it. Data may be disappeared.

• Avoid storing or using it in the places below.

Place of high temperature or humidity / Place of dew condensation /

Place with much dust / Place where static electricity or electrical noise is likely to occur

Slide the top cover and insert the USB device into

the USB port. Then, copy data to be used from the

USB device onto the main body.

After completion of copying the data, remove the

USB device.

Remove the USB device. Put the cover back in

place.

− 26 −

(3) Basic operation

① Turn ON the power switch.

First, turn ON the power switch.

Reset pop-up screen is displayed after displaying WELCOME

screen. Press RESET button A.

Next, language selection pop-up screen is displayed. After select-

ing the language you desire to display, press ENTER button

B. Then the independent sewing input screen (screen A) of the

gure below is displayed.

When RESET button is pressed, the binder goes up. So,

be careful.

Buttons that perform common operation in the respective screens of IP-420 are as described below.

(2) Buttons used in common

Pictograph Name Description

CANCEL button Pop-up screen is closed. In case of the data change screen, the

data during changing can be cancelled.

ENTER button Data changed are determined.

UP SCROLL button This button scrolls button or display upward.

DOWN SCROLL button This button scrolls button or display downward.

RESET button This button releases error and the like.

NUMBER INPUT button Ten keys are displayed and input of number can be performed.

CHARACTER INPUT button Character input screen is displayed.

When ending the selection screen with CANCEL button

or ENTER button without performing the lan-

guage selection, the language selection screen is dis-

played whenever the power is turned ON.

− 29 −

(1) Input screen (Independent sewing mode)

3. EXPLANATION OF THE BASIC SCREEN

Symbol Name of button Description

ANEW CREATION button Independent sewing pattern new creation screen is displayed and new register of the pattern

data can be performed.

BCOPY button

Independent sewing copy source pattern list screen is displayed and the pattern can be copied.

CCHARACTER INPUT button Character input screen is displayed and the name can be inputted to the pattern data.

DTYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and adjust-

ment of parallelism of the binder can be performed.

ECLAMP UP PROHIBITION AT SEWING END

button

When this button is pressed, the clamp is returned in the lowered state at sewing end.

It is convenient to use this button at the time of adjusting the marking light or trial sewing.

FNEEDLE THREAD TRIMMING button When this button is pressed, needle thread trimming knife comes down and the needle

thread trimming operating screen is displayed.

GBOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

HPATTERN NO. LIST button Pattern No. list screen is displayed and the pattern data can be selected.

ISEWING MODE CHANGE-OVER button Sewing mode is selected.

JL SIZE LENGTH SETTING button In case of L size sewing, sewing length is set.

KDEFLECTION AMOUNT SETTING button In case of slant sewing, deection amount at the start of sewing or deection

amount at the end of sewing is set.

LMOTION MODE SETTING button With/without of motion of sewing machine motor, center knife and corner knife.

STACKER MOTION/STOP CHANGE-OVER button

This button selects motion/stop of stacker. and

NSEWING DATA DISPLAY button Sewing pattern edit screen is displayed. Detailed sewing data that are not displayed in the

input screen can be selected and edited.

OPATTERN NAME display Names that are inputted in pattern Nos. are displayed.

PCORNER KNIFE MOTION POSITION AT

SEWING START SETTING button

Cutting position of corner knife at sewing start is set.

QCENTER KNIFE SETTING button Center knife data edit screen is displayed, and center knife cutting position of sewing start

and sewing end is set.

RCORNER KNIFE MOTION POSITION AT

SEWING END SETTING button

Cutting position of corner knife at sewing end is set.

SMARKING LIGHT SETTING button Marking light setting screen is displayed. Selection of sewing reference and setting

of marking irradiation position, is performed. , or

TCLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

USEWING DATA SHORTCUT button Shortcut buttons (max. 4 items) of the sewing data that are set in customizing in the sewing

screen are displayed.

VFLAP DROP DATA AT SEWING START SET-

TING button

Flap concealed stitching data at sewing start or is set.

WFLAP DROP DATA AT SEWING END SET-

TING button

Flap concealed stitching data at sewing end or is set.

* It is possible to customize display/non-display of the respective buttons.

For the details, refer to "VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 81.

A B C D E F

− 31 −

(3) Input screen (Alternate sewing mode)

* It is possible to customize display/non-display of the respective buttons.

For the details, refer to "VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 81.

Symbol Name of button Description

ANEW CREATION button Alternate sewing data new creation screen is displayed and new register of data can be

performed.

BCOPY button

Alternate sewing data copy source No. list is displayed and alternate sewing data can be copied.

CCHARACTER INPUT button

Character input screen is displayed and name input can be performed n the alternate sewing data.

DTYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed ,and change-over of type of welt and adjust-

ment of parallelism of the binder can be performed.

ECLAMP UP PROHIBITION AT SEWING END

button

When this button is held pressed, clamp is returned in the lowered state at the time of sewing end.

It is convenient to use this button at the time of adjusting marking light or trial sewing.

FNEEDLE THREAD TRIMMING button Needle thread trimming knife comes down and needle thread trimming in motion screen is

displayed.

GBOBBIN THREAD TRIMMING button Bobbin thread trimming knife opens while this button is pressed.

HALTERNATE SEWING DATA NO. LIST button Alternate sewing data No. list screen is displayed and alternate sewing data can be selected.

ISEWING MODE CHANGE-OVER button Sewing mode is selected.

JL SIZE LENGTH SETTING button In case of L size sewing, sewing length is set.

KDEFLECTION AMOUNT SETTING button In case of slant sewing, deection amount at the start of sewing or deection

amount at the end of sewing is set.

LSEWING DATA DISPLAY button Sewing pattern edit screen is displayed. This button selects detailed sewing data that are not

displayed in the input screen and can edit the data.

MSTACKER MOTION/STOP CHANGE-OVER

button

This button selects motion/stop of stacker. and

NMOTION MODE SETTING button With/without motion of sewing machine motor, center knife and corner knife.

OMARKING LIGHT SETTING button Marking light setting screen is displayed, and selection of sewing reference and

setting of marking irradiation position can be performed. , or

PNEXT SEWING DATA CHANGE-OVER button Sewing pattern to be sewn next which is enclosed with yellow frame is changed over.

* is ON. This is not displayed when ap priority sewing selection

QCORNER KNIFE MOTION POSITION AT

SEWING START SETTING button

Cutting position of corner knife at sewing start is set.

RCENTER KNIFE SETTING button Center knife data edit screen is displayed and center knife cutting position of sewing start

and sewing end .

SCORNER KNIFE MOTION POSITION AT

SEWING END SETTING button

Cutting position of corner knife at sewing end is set.

TCLAMP FOOT MOVE button Clamp foot is moved to the front or to the back.

U, VFLAP CONCEALED STITCHING DATA AT

SEWING START SETTING button

Flap concealed stitching data at sewing start or is set.

W, XFLAP CONCEALED STITCHING DATA AT

SEWING END SETTING button

Flap concealed stitching data at sewing end or is set.

A B C D E F

− 34 −

(6) Sewing screen (Cycle sewing mode)

* It is possible to customize display/non-display of the respective buttons.

For the details, refer to "VI-13. CUSTOMIZING THE DATA INPUT SCREEN" p. 81.

Symbol Name of button Description

AINTERLINING SUPPLYING button When this button is pressed, interlining is supplied.

* This is displayed when “With” of , automatic interlining supplying device is set

with optional setting.

BTYPE OF WELT CHANGE-OVER button Type of welt change-over screen is displayed, and change-over of type of welt and adjust-

ment of parallelism of the binder can be performed.

CCLAMP UP PROHIBITION AT SEWING END

button

When this button is held pressed, the clamp is returned in the lowered state at the time of

sewing end.

It is convenient to use this button at the time of adjustment of marking light and trial sewing.

DDIRECT PATTERN LIST button Direct pattern list screen is displayed and selection of the sewing data can be performed.

ECYCLE DATA display All pattern data that have been registered to the cycle sewing data are displayed.

FCOUNTER CHANGE-OVER button When this button is pressed, display of sewing counter and number of pcs. counter is

changed over. This button is displayed only when both sewing counter and number of pcs.

counter are ON.

GCOUNTER VALUE CHANGE button Counter value which is displayed at present is changed.

HBOBBIN THREAD (RIGHT) REMAINING

AMOUNT

This button detects light from bobbin and informs that bobbing thread remaining amount is

running out. When one stitching completes, the counter value is subtracted, and the count-

er-up screen is displayed when “0” is reached.

* This button is displayed only when the reecting light from bobbin is detected.

IBOBBIN THREAD (LEFT) REMAINING

AMOUNT

This button detects reecting light from bobbin and informs that bobbin thread remaining

amount is running out. When one stitching completes, the counter value is subtracted, and

the counter-up screen is displayed when “0” is reached.

* This button is displayed only when the reecting light from bobbin is detected.

JLEFT SCROLL button Pattern data to be sewn next is moved forward by one. In case of the rst pattern, it moves

to the last pattern.

KRIGHT SCROLL button Pattern data to be sewn next is moved backward by one. In case of the last pattern, it moves

to the rst pattern.

LMARKING LIGHT SETTING button Marking light setting screen is displayed, and changeover of marking light irradiation position

and setting of change of marking light set value , and

are performed.

A B C

− 38 −

(3) Counter value changing procedure during sewing

① Display the counter value change screen

When you desire to change the counter value during the sewing

work, press COUNTER VALUE CHANGE button A on the

sewing screen. Counter value change screen is displayed.

② Change the counter value

Change the counter value with TEN keys to B or ▼▲

button C ( D ).

③ Determine the counter value

Press ENTER button E and the data is determined. When

you desire to clear the counter value, press CLEAR button F.

During the sewing work, the count-up condition is reached the count-

up screen is displayed and the buzzer sounds. Press CLEAR button

A to reset the counter, and the screen returns to the sewing

screen. And, counting starts again.

(2) Releasing procedure of count-up

− 39 −

① Display the counter setting screen

Press MODE CHANGEOVER key from the input screen,

COUNTER SETTING button A is displayed on the screen..

Press this button and “Counter setting screen (screen A)” is dis-

played.

5. USING THE BOBBIN THREAD AMOUNT ADJUSTMENT COUNTER

(1) Setting procedure of the bobbin thread remaining amount adjustment counter

② Set the bobbin thread remaining amount adjustment counter

to ON.

Press BOBBIN THREAD REMAINING AMOUNT ADJUSTMENT-

COUNTER MOTION SETTING button B, and “Bobbin

thread remaining amount adjustment counter setting pop-up

screen (screen B)” is displayed. Then the bobbin thread remaining

amount adjustment counter motion (ON/OFF) can be set.

Counter setting screen

(Screen A)

Bobbin thread remaining

amount adjustment value

setting screen (Screen B)

[ Bobbin thread remaining amount detection ]

Bobbin thread remaining amount adjustment counter ON :

The counter detects the reecting light from bobbin and informs

that bobbin thread remaining amount is running out. Every time one

sewing is performed, the counter value is subtracted and the count-

up screen is displayed when the existing value is reached to “0”.

Bobbin thread remaining amount adjustment counter OFF :

Bobbin thread remaining amount detection is set to the prohibition.

Produktspezifikationen

Marke:	Juki
Kategorie:	Nähmaschine
Modell:	APW-896N

Brauchst du Hilfe?

Wenn Sie Hilfe mit Juki APW-896N benötigen, stellen Sie unten eine Frage und andere Benutzer werden Ihnen antworten

Ihren Namen*

Deine E-Mail*

Schreiben Sie hier Ihre Frage

Bedienungsanleitung Nähmaschine Juki

Juki HZL-30Z Bedienungsanleitung

5 Oktober 2024

Juki TL-2000Qi Bedienungsanleitung

5 September 2024

Juki LU-2210 Bedienungsanleitung

29 August 2024

Juki AW-3SD Bedienungsanleitung

29 August 2024

Juki DNU-1541-7 Bedienungsanleitung

29 August 2024

Juki TU-273 Bedienungsanleitung

29 August 2024

Juki PLK-J12060R Bedienungsanleitung

28 August 2024

Juki LU2-4652-B1T Bedienungsanleitung

21 August 2024

Juki LX2-630-M1 Bedienungsanleitung

21 August 2024

Juki PLK-G10050 Bedienungsanleitung

21 August 2024

Bedienungsanleitung Nähmaschine

Neueste Bedienungsanleitung für -Kategorien-

Pfaff Amber Air S500 Bedienungsanleitung

1 Dezember 2024

Pfaff Amber Air S600 Bedienungsanleitung

1 Dezember 2024

Pfaff Expression Line Bedienungsanleitung

1 Dezember 2024

Pfaff expression 4.0 Bedienungsanleitung

1 Dezember 2024

Pfaff Classic Style Fashion Bedienungsanleitung

1 Dezember 2024

Pfaff Cover Style Bedienungsanleitung

1 Dezember 2024

Pfaff Electronic 6250 Bedienungsanleitung

1 Dezember 2024

Pfaff Ambition Line Bedienungsanleitung

1 Dezember 2024

Husqvarna-Viking 250 Bedienungsanleitung

25 November 2024

Husqvarna-Viking Emma Bedienungsanleitung

25 November 2024